Global Corrugated Box Market 2021-2026

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    GLOBAL CORRUGATED BOX MARKET

     

    INTRODUCTION

    Nowadays, the most common cardboard box is the corrugated box. The boxes are used in the packing of chemicals and pharmaceuticals, tobacco, construction machinery, canned and bottled goods, food products, lights, electrical equipment, glassware, and so on.

     

    Packaging is very crucial to the country’s economy. Until recently, only the Western world, particularly the industrialised countries, was concerned with adequate packaging.

     

    The box is made of corrugated cardboard with three or more layers of kraft paper. Two flat parallel sheets of paper are used to adhere the middle-fluted layer.

     

    Corrugated boards were initially manufactured in India in the early 1950s. Corrugated board output has continually risen since then. Corrugated boxes have largely supplanted hardwood boxes and crates in a variety of applications.

     

    Approximately 80% of all shipments in the world are now done in fiberboard boxes. Corrugated fiberboard boxes account for about 60% of all packaging in India.

     

     

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    Corrugated fibre board is made out of a flat layer of paper sheet (liner) bonded to one or both sides of a perforated paper sheet (medium).

     

    Corrugated board is created by running two layers of paper (often kraft) through a corrugating machine. After passing through the heated rolls, one layer of paper gets corrugated, and another comes into contact with it after the former has glued at the points.

     

    The corrugating’ medium’ is typically made of 0.009″ (9 calliper) or 0.23 mm thick material. Starch or silicate of soda adhesive is a common type of glue.

     

    When only one liner is utilised, the product is referred to as “single surface” or “two ply.” This board can only be bent in one way. Double-faced or “3-ply board” is created when corrugated material is joined on both sides with flat sheets.

     

     

    CORRUGATED BOX MARKET DYNAMICS

     

    SI No Timeline Developments
    1 Q4-2021 The e-commerce market witnessed a huge growth in 12 months compared with the last 10 years. The sales of gadgets and accessories increased and it raised the demand for corrugated boxes.
    2 Q4-2021 Eco friendly packaging (green packaging) are the modern packaging systems implemented by industries to reduce carbon footprint in the environment and are produced using highly recyclable materials.
    3 Q4-2021 The US government banned plastic usage of bags and supports the corrugated boxes packaging by encouraging manufacturing of eco-friendly packaging materials. North America is the largest market share holder followed by Europe in the usage of corrugated packaging.
    4 Q3-2021 Europe’s leading corrugated packaging company Smurfit Kappa Group invested $22 million to expand capacity and modernize its plant in Mexico to boost its sustainable packaging services.
    5 Q2-2021 Sustainable packaging leader DS Smith invested $140 million in the research and development of new materials to replace plastics and a testing program to strengthen corrugated cardboard.

     

    Corrugated fiberboard boxes are used to pack both industrial and consumer items. Chemicals, drugs, tobacco, industrial equipment, bottled and bottled goods, meals, electrical items, confectionary, textiles, fruit and vegetables, vegetables, potteries, footwear, glassware and other fragile items, medical instruments, photographic equipment, and a variety of other products are all packed in them.

     

    As a result, demand for corrugated paper boards/boxes will remain healthy. An unusual aspect of this industry is that on the one hand, some units in both the big and small-scale sectors are ill and unable to operate effectively, while on the other hand, several units are inundated with orders and are operating at full capacity.

     

    The ability to purchase orders from bulk consumers on a contract basis is a crucial component for the successful production of corrugated paper boards/boxes.

     

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    Only significant and consistent orders will maintain the unit’s stability. Though the market potential for these items is pretty high, much will rely on the advertising strategy employed by an individual entrepreneur.

     

    The corrugated box is a key outlet for paper board produced by the paper and board sector, with uses in textiles, processed foods, fast-moving consumer goods (FMCG), technology and engineering products, beverages and distillery, and consumer durables.

     

    The enormous changes that are beginning to take form are already posing a threat to the current scenario. As a corrugated box manufacturer, more and more in-line automation factories are being built.

     

    The corrugated packaging business has effectively substituted hardwood and plywood boxes for the country’s packaging needs, therefore contributing to environmental conservation and ecological balance.

     

    With this in mind, numerous multinational corporations are targeting the Indian corrugated box industries not only for selling machinery but also for establishing factories through financial and technological alliances.

     

    International players have already established their foothold on Indian territory, coupled with prohibitive limits that serve as roadblocks to reaching the international level.

     

    Smaller players (50-100 MT conversions per month) utilise quasi board production and transforming technologies, whilst bigger players (500-1000 MT conversions each month) have a continuous paper deck line with low automated concentration, with manually or semi-automatic converting systems.

     

    Large manufacturers (1500 MT and up) have high-speed continuous corrugated board production facilities with great automation and quick flute changeover capabilities.

     

    In these systems, conveyorized in-process material handling, printer slitters with pre-feeders, and other converters are employed.

     

     

    CORRUGATED BOX MARKET SEGMENTATION

    The Global Corrugated Box Industry Market can be segmented into following categories for further analysis.

     

    By Product Application

    • Commercial Usage
    • Military Usage
    • Domestic Usage
    • Industrial Usage
    • Training Usage
    • Learning and Development Usage

     

    By Material Integration Type

    • Recycled
    • Virgin

     

    By Wall Construction

    • Single Wall
    • Double Wall
    • Triple Wall

     

    By Box Modulations

    • Rigid Boxes
    • Self-Erecting Boxes
    • Telescope boxes
    • Slotted boxes
    • Other Boxes – Special Design

     

    By Regional Classification

    • Asia Pacific Region – APAC
    • Middle East and Gulf Region
    • Africa Region
    • North America Region
    • Europe Region
    • Latin America and Caribbean Region

     

    RECENT TECHNOLOGICAL TRENDS IN CORRUGATED BOX INDUSTRY MARKET

     

    SI No Timeline Company Developments
    1 Q1-2022 Smurfit Kappa Smurfit Kappa will invest $32 million to increase production capacity at its Brazilian plant to meet the growing demand for innovative and sustainable packaging.
    2 Q1-2022 Georgia-Pacific Georgia-Pacific Packaging expanded packaging operations in the Pacific Northwest by acquiring new property in Centralia to strengthen its business with e-commerce customers.
    3 Q3-2021 DS Smith Mitsubishi will implement automated guided vehicles for the packaging company DS Smith to maximize sustainability and efficiency.
    4 Q2-2021 Smurfit Kappa Cartones del Pacifico was acquired by Ireland based corrugated packaging company Smurfit Kappa to increase its packaging offerings, and the company had its presence in 13 countries in Americas regions.

     

    Corrugated boxes are widely used in the horticulture business for shipping and storing fresh products. Drops, collisions, vibration, and compression loads do not cause mechanical harm to the contents of these boxes.

     

    Corrugated board is becoming increasingly popular in packaging as sustainability is becoming a more critical concern across the value chain — it is simple to recycle, and the pulp and paper industry is already skilled at turning these into new generations of containerboard.

     

    In the horticulture business, corrugated boxes are extensively used for shipping and storing fresh commodities. Mechanical damage to the interior of these boxes is not caused by drops, accidents, vibration, or compression stresses.

     

    Corrugated board is becoming increasingly popular in packaging as sustainability becomes a more important concern throughout the value chain.

     

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    It is simple to recover, and the pulp & paper industry is already skilled at turning these into new generations of containerboard.

     

    Retail-ready packaging has shown to be a significant cost reduction for merchants, particularly in Western Europe. This continued profit pressure is creating incentive to utilise additional retail ready forms as a labor-saving alternative, since these secondary packaging formats are predicted to save shelf restocking and handling expenses by up to 50%.

     

    We are gradually seeing a movement toward the usage of reusable plastic containers (RPCs) to carry some items, such as fruits and vegetables.

     

    These containers offer higher protection because of their increased stacking strength and longevity, as well as their resistance to changing climatic conditions.

     

    CORRUGATED BOX INDUSTRY MARKET COMPETITIVE LANDSCAPE

     

    SI No Timeline Company Developments
    1 Q4-2021 Global The online purchasing of goods and products have increased in the past two years during the Covid-19 pandemic and it boosted the packaging solutions providers business.
    2 Q4-2021 DS Smith British multinational packaging company DS Smith’s revenue grew 16% to $4.4 billion in the first half of fiscal year 2021-22.
    3 Q4-2021 Cascades Sustainable packaging company Cascades’ overall sales revenue in third quarter of 2021 was $818.1 million with 2% increase from previous year during the same period.
    4 Q4-2021 Smurfit Kappa Smurfit Kappa generated €7.287 billion after nine months in 2021, with growth of 15%. The company’s coagulated systems and integrated paper were effectively sold out during the period.
    5 Q3-2021 WestRock American corrugated packaging company WestRock sales increased because of the increased demand for packaging and e-commerce industry in the second quarter of and net sales was $4.8 billion, up by 14% compared with previous year quarter.

     

    Packaging demand is increasing due to a shift in purchasing behaviour throughout the world as a result of a growing middle class and an ageing population.

     

    Consumers nowadays are searching for three primary attributes in their packaged items, particularly in food product packaging: convenience, simplicity of use, and ease of transport.

     

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    Amcor is a worldwide pioneer in responsible global packaging solutions, offering the food, beverage, healthcare, home, personal care, and tobacco packaging sectors with a wide range of rigid and flexible packaging materials.

     

    The company has created a new blown-film production line, allowing clients to switch to Amcor recycle-ready solutions, with the goal of reducing the rising use of corrugated boxes and, as a result, improving the healthcare-based packaging market.

     

    Georgia Pacific LLC Corrugated Packaging has been a member of the next generation recycling process of corrugated box installation. Our packaging solutions meet you where you are, thanks to a production network that spans the United States.

     

    Our corrugated operations are strategically positioned near Georgia-Pacific Containerboard mills throughout the United States and Mexico to better service our clients.

     

    Georgia-Pacific Recycling collects comment waste, which is then processed and sent to our containerboard mills and re-pulping. The recycled sludge is then sent to Georgia-Pacific Corrugated plants to meet the needs of another client – and the cycle continues.

     

    CORRUGATED BOX INDUSTRY MARKET COMPANIES PROFILED

    Sl no Topic
    1 Market Segmentation
    2 Scope of the report
    3 Abbreviations
    4 Research Methodology
    5 Executive Summary
    6 Introduction
    7 Insights from Industry stakeholders
    8 Cost breakdown of Product by sub-components and average profit margin
    9 Disruptive innovation in the Industry
    10 Technology trends in the Industry
    11 Consumer trends in the industry
    12 Recent Production Milestones
    13 Component Manufacturing in US, EU and China
    14 COVID-19 impact on overall market
    15 COVID-19 impact on Production of components
    16 COVID-19 impact on Point of sale
    17 Market Segmentation, Dynamics and Forecast by Geography, 2021-2026
    18 Market Segmentation, Dynamics and Forecast by Product Type, 2021-2026
    19 Market Segmentation, Dynamics and Forecast by Application, 2021-2026
    20 Market Segmentation, Dynamics and Forecast by End use, 2021-2026
    21 Product installation rate by OEM, 2021
    22 Incline/Decline in Average B-2-B selling price in past 5 years
    23 Competition from substitute products
    24 Gross margin and average profitability of suppliers
    25 New product development in past 12 months
    26 M&A in past 12 months
    27 Growth strategy of leading players
    28 Market share of vendors, 2021
    29 Company Profiles
    30 Unmet needs and opportunity for new suppliers
    31 Conclusion
    32 Appendix

     

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