When a workpiece can be milled with two simultaneous spindles, two machines placed one next to the other are known as DUPLEX milling machines.
These machines can operate independently or as a single milling machine. benefits include In comparison to traditional options, such as individual milling machines, production can improve by up to 50%. improvements in part precision because, in most circumstances, the part can be machined in a single configuration.
The DUPLEX milling machines can be controlled by a single person. reduced expenditure and space requirements when compared to two single units. A quick investment payback due to high output.
Many configurations are allowed with duplex solutions, including single working areas, pendulum working areas, and pallet changing systems. This machine is made to mill aluminium housings in a duplex fashion while manually loading and unloading the components.
The machine includes two spindle assemblies, each mounted on its own spindle housing, which moves along LM guide ways installed on the machine frame in opposite directions. Using a set of ball screw and timer pulleys, servo motors control the spindle slides.
Via inline connections, induction motors drive the spindles. The aluminium part is borne by a fixture that is fixed to a main sliding unit. For simultaneous milling on both faces of the component, the fixture slide is fed in between the cutters. The achieved parallelity is less than 8 microns.
The Global Duplex Milling machine market accounted for $XX Billion in 2022 and is anticipated to reach $XX Billion by 2030, registering a CAGR of XX% from 2023 to 2030.
Leading machine tool solution provider Bharat Fritz Werner Ltd. launched a new Duplex milling machines attributes are 3 axes CNC machine that is strong and stiff. suitable for a range of parts, including differential housing, gearbox housing, cylinder block housing, and cylinder head housing.
For milling units, a quill-actuated arrangement can be used in place of a slide to give great stiffness under demanding milling conditions. Milling devices with a 50HP power output are available.
Up to 600 mm in cutter diameter can be offered. Duplex milling machines with two stations, one for roughing and one for finishing, are available.
To offer very high clamping pressures, a bridge-type fixture with a parking loading/ unloading station can be provided. Depending on the component, pallet changer arrangements may also be available.Moreover, a cutter handling solution might be offered.
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