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Flexography is a printing technique that makes use of rotating in-line elements. As a result, flexible materials like paper, plastic, cellophane, and metallic film can be printed on.
You can use multiple inks, have varied repetition lengths, and more with flexo printing, as it is also known. Rubber stamp printing, which became popular in the early the origin of flexography.
The FDA changed the inks being used and renamed the process after determining that the inks were dangerous for use in food packaging, which was the technology’s primary application at the time.
A roll-feed web printing technique is flexography. Numerous labels and pieces of packaging are frequently printed in bulk using flexographic printing. Presses may print at speeds of up to feet per minute on a range of films, foils, papers, corrugated board, and paperboard.
Plastic bags, pouches, packages, gift wrap, tissue, envelopes, wallpaper, ice cream cartons, folding cartons, bottle wraps, adhesive and shrink-sleeve labels, shopping bags, and disposable plates and cups are among the items printed on flexo presses. For each colour, a flexible photopolymer plate is wrapped around a turning cylinder.
The images and text for each colour are raised from the surface of the plate, just like in letterpress printing. The plate is only inked in the elevated portions.
For flexographic printing, the pre-press procedure is crucial. Due to the fast speed of this process, errors in platemaking or artwork preparation might result in significant ink and material waste.
It’s crucial to remember that the plate will probably result in image enlargement since the flexible plate will be stretched when it is fastened to the plate cylinder. Additionally, it’s crucial to confirm that the ink type will be able to print clearly onto the substrate.
The Global Flexographic Printing market accounted for $XX Billion in 2021 and is anticipated to reach $XX Billion by 2030, registering a CAGR of XX% from 2024 to 2030.
The newest flexographic printing press Labeltech X1 Series from press maker Webtech International Machineries will be unveiled, along with the company’s first 250 m/min smart label inspection equipment.
It has two web guide units, three servo drives, and an E+L inspection camera. Narrow and wide web, completely servo and semi-servo flexographic printing presses, web offset presses, slitter rewinding machines, servo reel to sheet cutting machines, and paper bag producing machines are just a few of the conversion equipment offered by Webtech.
Flexographic printing was first almost exclusively used for food packaging, but as technology and time have advanced, it is now used for a wide variety of other purposes.
At the Printpack India exhibition, Naph Graphics introduced two new products: the Naplex 804 stack type flexographic printing machine and a centre surface type drum slitter rewinder.
The Naplex 804 is a custom device that may serve several market segments depending on customer needs. The machine can process substrates between 12 and 200 microns at speeds up to 150 mpm.
It can process plain, coated, and metalized films, foil and paper laminates, paper, and board.