GLOBAL IN-MOLD SENSORS FOR INJECTION MOLDING MARKET
INTRODUCTION
Each sensor has a thermocouple mold surface temperature detector, an infrared melt temperature detector, and a piezoelectric cavity pressure detector. The latter enables for the detection of both the melt temperature and the opposite mold surface temperature before the melt front arrives.
The idea behind the direct measurement approach is that a sensor is in direct touch with the melt in the cavity and monitors the pressure without any loss of pressure.
GLOBAL IN-MOLD SENSORS FOR INJECTION MOLDING MARKET SIZE AND FORECAST
The Global In-Mold Sensors for Injection Molding market accounted for $XX Billion in 2022 and is anticipated to reach $XX Billion by 2030, registering a CAGR of XX% from 2023 to 2030.
RECENT INNOVATION
The goal of the in-mold process is to analyze recent innovations in industry-standard sensors used to measure in-mold process parameters as well as research efforts to create original solutions for specific research and commercial issues related to injection molding process monitoring.
Sensors identify parameters of the in-mold process. There are numerous types of sensors that have different measurement objectives and sensing techniques. However, pressure and temperature sensors are the most common types of sensors used for in-mold process control.
One of the most widely used mass-production methods for the manufacture of plastics is injection molding. Injection molding accounts for around one-third of all plastics production worldwide.During injection molding, there are a number of issues with regard to measuring process parameters in the cavity.
First, melt pressure typically surpasses 150 MPa, which presents a problem. The second problem is that the detecting head is frequently exposed to a corrosive and abrasive medium at temperatures that are high and rapidly changing, often above 300 °C.
The ability to detect the actual melt pressure is hampered by the buildup of a frozen layer during the cooling phase.
Additionally, as the sensors are frequently integrated into molds, the high temperature of the mold may result in output variances as well as aberrations in the size and shape of the sensors. As a result, choosing the right sensors to use for measurements in the cavity during the process is a difficult challenge.
RECENT PARTNERSHIP ACQUISITIONS
Partnerships between established plastics and electronics companies have enabled the integration of in-mold sensors into the injection molding process, helping to monitor stresses, temperatures and other variables more accurately than ever before.
One example of such an acquisition is the partnership between plastics firm IMCO Group and electronics manufacturer ECTrends.
ECTrends specializes in the development of advanced sensing technologies, making it the perfect partner to implement in-mold sensors into IMCO Group’s production process.
The agreement between the two companies allows ECTrends to deploy their proprietary sensing technologies into the IMCO Group’s injection molding machines, enabling the machines to detect and respond to changes in temperature, pressure, and other variables in real time.
The partnership allows IMCO Group to reduce waste, improve process efficiency and increase quality control, all while increasing production rates.
In addition, Swedish injection molding firm Sweden Plast AB recently entered into a partnership with Prysmian Group, a global engineering company specializing in electrical and fiber optic cable production.
The agreement allows Prysmian to deploy their SmartMold sensors inside the injection molding machines of Sweden Plast AB, optimizing production parameters in real time and allowing the company to monitor the quality of molds with greater accuracy than ever before.
The SmartMold sensors can detect changes in temperature, pressure, and flow velocity sensors and quickly alert operators to potential issues with the production process.
RECENT TRENDS
In-mold sensors for injection molding are gaining increased attention in injection molding applications due to their ability to monitor and control the process of injection molding and ensure quality products.
Recent trends in in-mold sensors for injection molding include the incorporation of high-precision sensors that can detect changes in millimeter-scale dimensions in the molding operation. This allows for greater control of the process and makes it easier to ensure high-quality products with minimal wastage.
In addition, the sensors are also being used to monitor other environmental parameters such as temperature, humidity, and pressure.
Through this, the behavior and performance of injection molding processes can be continually monitored and adjusted for, ensuring that only the best components are produced.
The use of in-mold sensors for injection molding is also being implemented in the field of 3D printing. 3D printing is becoming increasingly popular, as it allows for the rapid production of complex shapes and components.
By adding in-mold sensors to the 3D printing process, it is possible to monitor the 3D printing process and make sure that the end product is of a high-quality standard.
Furthermore, in-mold sensors are able to detect the presence and composition of different materials such as metals, plastics, and fibers.
This makes it possible for injection molders to assess and adjust their processes accordingly, allowing them to make sure that the materials they choose provide the desired results.
This is especially important in the automotive industry, as in-mold sensors can ensure that the right materials are used for specific components, making them last longer and therefore providing better value for customers.
COMPANY PROFILE
THIS REPORT WILL ANSWER FOLLOWING QUESTIONS
- How many In-Mold Sensors for Injection Molding are manufactured per annum globally? Who are the sub-component suppliers in different regions?
- Cost breakup of a Global In-Mold Sensors for Injection Molding and key vendor selection criteria
- Where are the In-Mold Sensors for Injection Molding manufactured? What is the average margin per unit?
- Market share of Global In-Mold Sensors for Injection Molding market manufacturers and their upcoming products
- Cost advantage for OEMs who manufacture Global In-Mold Sensors for Injection Molding in-house
- key predictions for next 5 years in Global In-Mold Sensors for Injection Molding market
- Average B-2-B In-Mold Sensors for Injection Molding market price in all segments
- Latest trends in In-Mold Sensors for Injection Molding market, by every market segment
- The market size (both volume and value) of the In-Mold Sensors for Injection Molding market in 2023-2030 and every year in between?
- Production breakup of In-Mold Sensors for Injection Molding market, by suppliers and their OEM relationship
