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The delicate wires used in thermocouples must be carefully welded, hence thermocouple welders are specialised welders made for the job. A thermocouple is a temperature sensor that is made by fusing two metals that are not compatible. The metals are often linked at a welded point that resembles a spherical bead.
The metals are typically small gauge wires. Due to the thermal properties of the alloys in the thermocouple wire as well as the size of the wire, which is typically 20 AWG or fewer, making a welded thermocouple using ordinary welding equipment can be difficult.
The Global Thermocouple Welder market accounted for $XX Billion in 2022 and is anticipated to reach $XX Billion by 2030, registering a CAGR of XX% from 2023 to 2030.
The delicate wires that are used in thermocouples must be carefully welded, hence the TC-W100A thermocouple welder is a specialised welder developed for this purpose.
The TC-W100A is a thermocouple wire welding device made in the USA that joins thermocouple wires to create a uniform bead junction that is consistent in size and quality without harmful oxide layers.
Any thermocouple alloy that is commercially available can be used with the TC-W100A thermocouple welder to create thermocouples.
Two different metals are joined to form a thermocouple, which is a temperature sensor. The metals are usually small gauge wires that are joined together at a point, usually in the form of a rounded bead.
The thermal properties of the alloys and the size of the wire, which is typically 20 AWG or fewer, make welding thermocouples with conventional resistance or micro TIG equipment difficult.
Its capacity to monitor temperature precisely can also be influenced by the shape of the final, welded bead at the junction of the thermocouple wire. The sensor’s reaction time might be impacted by, say, a large or improperly shaped bead.
