A ridge of uniform sections in the shape of a helix on the exterior or interior cylinder surface is referred to as a thread inspection.
Internal threads are found on nuts and tapped openings, while external threads are found on studs, screws, or bolts.
Using a straightforward thread gauge is an easy method to check the threads on important parts.
Thread gauges undoubtedly have advantages when it comes to inspecting the tiny thread profile and pitch.
Simple thread gauges require little training, and with proper application of both GO and NO-GO gauges, the component can be rated as excellent or bad.
The Global Thread inspection system market accounted for $XX Billion in 2022 and is anticipated to reach $XX Billion by 2030, registering a CAGR of XX% from 2023 to 2030.
Aero engine digital twin produced by cobotic thread inspection.
Utilising a 3D, the joint robot system can identify various thread inserts on intricate components.
Sensor for SurfEyes MIDI. Through their combined efforts, they were able to significantly improve the inspection process’ effectiveness, which went from taking three hours to just 4-5 minutes under the manual process.
The Collaborative Robot (Cobot) checks the thread to the stated tightening torque if a threaded insert is present and unobstructed.
The setup of the Cobot and turning of the component by the shop floor staff only needs to be done once.
Standardised damage documentation from the Cobot system is evaluated in engineering and used as the foundation for any additional stages in casing repair.
The previous manual inspection took about three hours to complete, repeating the inspection activity in a highly concentrated manner, and examining a total of 230 threads on an outer V2500 rear case, along with the subsequent marking of the discovered defects.
The manual process carried the risk that the inspectors’ accuracy and concentration would not be constant throughout the entire inspection process.
It may also happen that a thread is overlooked or unnecessarily examined multiple times if the inspector is distracted by a coworker, making it more challenging to guarantee consistent quality of thread inspection with uniform and high-quality results.
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