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Last Updated: Apr 25, 2025 | Study Period: 2023-2030
Rising prices and sustainability are two critical goals that electric car manufacturers, battery providers, and technology partners must solve. One may already be well-versed in electric car batteries, particularly lithium-ion batteries, which are the most popular and usually found in EVs.
However, there is a word one may have heard regarding electric car batteries. This is known as a current collector. A current collector is one of six components of an electric car battery, the others being the two electrodes anode and cathode, electrolyte, separator, and casing. Individual battery cell current collectors are thin, light metal foils that act as a support for the coating of the two electrodes.
While the preceding description is for individual battery cells, when it comes to battery modules, they now have the current collector assembly, or CCA, which comes in layers or plates.
Current collector plates serve as an interface for an entire set of separate EV battery cells to aggregate their power into a single output to external circuits that matches the performance specifications provided for a certain EV battery's design.Individual battery cells are held in place in the assembly of EV battery modules by a grid-like battery cell holder, with the current collector plate and busbar put on top.
Depending on the battery design criteria, current collectors might be a single layer or numerous layers. The battery cells are often linked to either a thicker current collector or two or more current collectors separated by a dielectric layer.
The current collector for the anode in an individual EV battery cell is typically constructed of copper. The current collector for the cathode, on the other hand, is constructed of aluminum.
The components of any given current collector assembly, however, may change depending on the electric car battery architecture. Copper, aluminum, nickel, titanium, stainless steel, and carbonaceous elements are the six primary components of a CCA. The materials used in these EV battery cells and components have an impact on the EV battery's capacities and other features.
Another essential factor to consider is that current collectors have been known to dissolve and corrode during electrochemical cycling. This can have a variety of negative consequences, including restricting battery power, reducing normal battery functioning due to lower lithium-ion mobility and electrical conductivity, and reducing battery cell capacity.
Even more importantly, current collector deterioration can compromise battery safety by causing short circuits, abrupt temperature rises, and even catastrophic failure. It is critical to understand how materials selection and design practices for current collector plates may assist to reduce deterioration and maintain EV batteries performing at high levels throughout prolonged life cycles.
The Global Automotive Intra-Battery Current Collectors Market accounted for $XX Billion in 2022 and is anticipated to reach $XX Billion by 2030, registering a CAGR of XX% from 2023 to 2030.
Interplex will unveil its new collecting technology for the interior of electric car batteries.Rising prices and sustainability are two critical goals that electric car manufacturers, battery providers, and technology partners must solve. The Cell-PLX interconnect platform automates battery connections. It also provides considerable recycling and cell replacement benefits.
The Li-ion battery industry continues to expand, fueled mostly by the growing need for cost-effective energy storage for electric cars. The first major stage in cell production is slurry casting electrodes, although most of the manufacturing optimization is dependent on trial and error, know-how, and individual experience.
Developing the manufacturing science that supports Li-ion battery electrode production is crucial to expanding the electrode manufacturing value chain. Overcoming present constraints in electrode production necessitates advancements in materials, manufacturing technology, in-line process metrology, and data analytics, which can lead to improvements in cell performance, quality, safety, and process sustainability.
They look at research possibilities to enhance each stage of the electrode production process, from materials synthesis through electrode calendering, in this roadmap. they emphasize the importance of novel process technologies, such as dry processing, and enhanced electrode design, which is aided by electrode level, physics-based modeling.
Progress is also taken into account in data-driven models of electrode production processes. They conclude that there is an increasing demand for process metrology advances to enhance basic knowledge and enable feedback control, an opportunity for electrode design to decrease trial and error, and an urgent need to improve manufacturing sustainability.
1 | Market Segmentation |
2 | Scope of the report |
3 | Abbreviations |
4 | Research Methodology |
5 | Executive Summary |
6 | Introduction |
7 | Insights from Industry stakeholders |
8 | Cost breakdown of Product by sub-components and average profit margin |
9 | Disruptive innovation in the Industry |
10 | Technology trends in the Industry |
11 | Consumer trends in the industry |
12 | Recent Production Milestones |
13 | Component Manufacturing in US, EU and China |
14 | COVID-19 impact on overall market |
15 | COVID-19 impact on Production of components |
16 | COVID-19 impact on Point of sale |
17 | Market Segmentation, Dynamics and Forecast by Geography, 2023-2030 |
18 | Market Segmentation, Dynamics and Forecast by Product Type, 2023-2030 |
19 | Market Segmentation, Dynamics and Forecast by Application, 2023-2030 |
20 | Market Segmentation, Dynamics and Forecast by End use, 2023-2030 |
21 | Product installation rate by OEM, 2023 |
22 | Incline/Decline in Average B-2-B selling price in past 5 years |
23 | Competition from substitute products |
24 | Gross margin and average profitability of suppliers |
25 | New product development in past 12 months |
26 | M&A in past 12 months |
27 | Growth strategy of leading players |
28 | Market share of vendors, 2023 |
29 | Company Profiles |
30 | Unmet needs and opportunity for new suppliers |
31 | Conclusion |
32 | Appendix |