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Batch aqueous spray cleaning devices are made to effectively clean circuit boards by fitting the entire cleaning procedure into a compact space.
When compared to conveyorized systems, this design minimises overall chemical use and exhaust emissions when used for small to medium production quantities.
The cleaning procedure uses a spray-in-air batch system, which works very much like the dishwasher’s technology.
The same process chamber is used to carry out each step of the procedure. Through nozzle fittings or revolving spray arms, the cleaning agent is sprayed onto the electronic assemblies.
The amount of cleaning media that is passed over the substrates, as opposed to the spray jet pressure used in inline methods, often produces the desired cleaning result.
This kind of PCB assembly machine works well for low to medium production rates and occupies less space on the factory floor.
The footprint must be taken into account before choosing an inline method. Comparatively speaking, inline machines require more floor space than batch cleaning equipment.
Only until the entry and exit of the assemblies, as well as the cleaning process itself, are fully automated, can an inline system be implemented into the production line.
The Global Batch Spray Cleaning System market accounted for $XX Billion in 2023 and is anticipated to reach $XX Billion by 2030, registering a CAGR of XX% from 2024 to 2030.
In addition to ZETA system, they also offer the MERCURY MP batch spray cleaning system. Over 1,000 systems of the MERCURY technology have been installed globally.
The MERCURY, which supported wafers between 75mm and 200mm, was only recently abandoned as the industry transitioned to 300mm and single-wafer cleaning.
Due to the rise in 200mm wafer production brought on by the IoT sector, MERCURY is once more a more affordable solution for our customers.
By replacing the clutter and mess created by outdated ashers, wet bench stations, and auxiliary rinsing/drying equipment with a single tool that etches, strips, and cleans in one secure, space-conscious footprint, batch spray systems are process-optimized cleaning tools that enable you to become highly flexible and productive.
For information on how TEL batch spray cleaning solutions are ideal for the current Internet of Things (IoT) market and offer solutions to maximise yields, reduce excursions and downtime, and increase productivity, please stop by our booth at SEMICON West, #1029, or get in touch with your TEL account manager.