Global Carbon Fiber in the Automotive Composites Market 2024-2030
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Global Carbon Fiber in the Automotive Composites Market 2024-2030

Last Updated:  Apr 25, 2025 | Study Period: 2024-2030

CARBON FIBER IN THE AUTOMOTIVE COMPOSITES MARKET

 

KEY FINDINGS

  • Carbon fiber's exceptional strength-to-weight ratio allows for significant weight reduction in vehicle components, improving fuel efficiency and range in electric vehicles.
  • Carbon fiber composites offer superior stiffness and durability compared to traditional materials like steel, contributing to improved vehicle handling, safety, and durability.
  • Carbon fiber's ability to be molded into complex shapes enables designers to create innovative automotive structures that optimize aerodynamics and vehicle performance.
  • Carbon fiber composites support sustainability goals by reducing vehicle weight, thereby lowering fuel consumption and greenhouse gas emissions over the vehicle's lifecycle.
  • While manufacturing costs have decreased with advancements in production techniques, carbon fiber composites still generally incur higher production costs compared to traditional materials, posing a challenge for widespread adoption in mass-market vehicles.
  • Ensuring a stable and cost-effective supply chain for carbon fiber raw materials remains crucial for scaling up production to meet automotive industry demands.
  • Continued research and development efforts focus on further improving carbon fiber's performance, reducing production costs, and expanding its application scope within the automotive industry.
  • Carbon fiber composites play a critical role in the electrification of vehicles by providing lightweight solutions for battery enclosures and structural components, enhancing overall vehicle efficiency and range.
  • Integration of carbon fiber composites with other materials such as metals and plastics allows for hybrid solutions that optimize performance and cost-effectiveness in automotive applications.
  • Rigorous testing and validation processes ensure that carbon fiber components meet stringent safety, durability, and performance standards required by the automotive industry, boosting consumer confidence in these advanced materials.

 

INTRODUCTION

 

Carbon Fiber in the Automotive Composites Market

 

Carbon fiber is a high-strength material increasingly used in automotive composites due to its excellent mechanical properties and lightweight nature. Carbon fiber composites are known for their high strength-to-weight ratio, stiffness, and resistance to fatigue. This makes them ideal for applications where reducing weight while maintaining structural integrity is crucial.One of the primary reasons for using carbon fiber in automotive parts is to reduce the overall weight of vehicles. Lighter vehicles improve fuel efficiency, handling, and performance.

 

Carbon fiber composites are stronger than steel and lighter than aluminum. They offer comparable or better strength properties than traditional metals, making them suitable for structural components. Carbon fiber can be molded into complex shapes and structures, allowing automotive designers more freedom in creating aerodynamic and efficient vehicle designs. By reducing the weight of the vehicle, carbon fiber can improve acceleration, braking, and overall driving dynamics. It can also enhance crash safety by absorbing and dissipating impact energy effectively.

 

CARBON FIBER IN THE AUTOMOTIVE COMPOSITES MARKET DYNAMICS

The market for carbon fiber composites in automotive applications has been steadily growing, driven by the increasing emphasis on lightweighting to enhance vehicle efficiency, particularly in electric vehicles (EVs). Carbon fiber's exceptional strength-to-weight ratio allows significant weight reduction, contributing to improved fuel efficiency and extended range in EVs. This advantage is crucial as automakers seek to meet stringent emissions regulations and consumer demand for more efficient vehicles. Moreover, carbon fiber's superior stiffness and durability compared to traditional materials like steel are enhancing vehicle handling, safety, and durability, further bolstering its adoption in critical automotive components.

 

Despite these advantages, the widespread adoption of carbon fiber in mass-market vehicles is hindered by higher production costs relative to conventional materials. However, advancements in manufacturing techniques have been gradually reducing costs, making carbon fiber more viable for broader automotive applications. Ensuring a stable supply chain for carbon fiber raw materials remains essential for scaling up production to meet industry demands. Continued research and development efforts focus on further enhancing carbon fiber's performance characteristics and reducing production costs, promising broader integration across various automotive segments. Rigorous testing and validation processes ensure that carbon fiber components meet stringent safety, durability, and performance standards, reinforcing consumer confidence and paving the way for increased adoption in future vehicle designs.

 

CARBON FIBER IN THE AUTOMOTIVE COMPOSITES MARKET SIZE AND FORECAST

The automotive composites market, particularly carbon fiber, is witnessing robust regional growth, led by Asia-Pacific's rapid industrialization and extensive infrastructure projects. North America and Europe also make substantial contributions driven by advancements in manufacturing and construction sectors. Over the next five years, the market is anticipated to experience steady expansion, bolstered by both industrial applications and the do-it-yourself (DIY) segment.

 

CARBON FIBER IN THE AUTOMOTIVE COMPOSITES MARKET

 

However, potential challenges include regulatory impacts, economic fluctuations, and other factors influencing market dynamics and trajectories. The industry's resilience will hinge on its ability to adapt to regulatory changes and innovate amidst evolving market conditions, ensuring sustained growth and adaptation to emerging trends.

 

CARBON FIBER IN THE AUTOMOTIVE COMPOSITES MARKET NEW LAUNCHES

Sl NoCompanyProduct DescriptionAnalyst View
1.Mitsui Chemicals and Arrk CorpMitsui Chemicals and Arrk Corp introduced innovative materials in the automotive composites market with the Toyota Hyper-F concept car. Tafnex CF/PP, a carbon-fiber-reinforced polypropylene composite, was used for decorative components, while direct pellet-fed 3D-printed parts, developed with Dreams Design Corp. and ExtraBold Inc., enhanced structural integrity and design aesthetics. This launch aimed to advance lightweighting and technological innovation in automotive composites.A carbon-fiber-reinforced polypropylene composite employed for decorative elements on the front bumper and hood air vents. Additionally, direct pellet-fed 3D-printed components, co-developed by Mitsui Chemicals and Arrk, were integrated into the hood air duct bezels. These innovations not only contributed to weight reduction in the concept car but also underscored advancements in automotive composite technology, particularly in enhancing structural integrity and aesthetic design.
2.NRELNREL successfully launched its recyclable carbon fiber composites into the automotive composites market, achieving significant advancements. These materials, featuring bio-derivable epoxies and anhydride hardener, offered a sustainable alternative to steel in vehicle components like hoods and roofs. Through innovations like thermoforming and methanolysis, NREL demonstrated the recyclability of these composites, reducing costs and greenhouse gas emissions by 90% to 95% compared to conventional manufacturing methodsThe materials incorporating bio-derivable epoxies and anhydride hardeners, served as an eco-friendly alternative to steel in vehicle parts like hoods and roofs. Through methods such as thermoforming and methanolysis, NREL demonstrated the composites' recyclability, achieving a substantial 90% to 95% reduction in costs and greenhouse gas emissions compared to traditional manufacturing processes. This breakthrough positioned NREL's carbon fiber composites as a critical innovation for improving vehicle efficiency and sustainability within the automotive sector.
3.SGL CarbonSGL Carbon introduced innovative carbon fiber materials and composite solutions for automotive applications at a major industry event. They showcased tailored carbon fiber stacks designed for automotive lightweight construction, emphasizing resource efficiency and reduced material waste. These stacks, utilized in components such as the side frames of BMW iX models, were developed with advanced automation technologies to meet industry standards and optimize production processes. Additionally, SGL Carbon highlighted prepreg materials for applications like helicopter seats and composite battery cases for electric vehicles, demonstrating their commitment to sustainability and performance in diverse industrial sectors.bespoke carbon fiber stacks designed to optimize vehicle lightweighting. SGL's expertise in automated manufacturing ensured superior quality while reducing material waste, addressing industry demands for sustainability and efficiency. Applications such as the side frames of BMW iX models highlighted SGL Carbon's leadership in advancing automotive composite technologies.

 

CARBON FIBER IN THE AUTOMOTIVE COMPOSITES MARKET  SEGMENTATION

  • By Geography
    • US
    • Europe
    • China
    • Asia(Ex China)
    • ROW

 

  • By Material Form
    • Prepregs
    • Fabrics and Sheets
    • Molded Parts
    • Others

 

  • By Vehicle Type
    • High Performance Vehicles
    • Electric Vehicles
    • Mass market Vehicles
    • Others

 

  • By Application
    • Structural Components
    • Non-Structural Components
    • Others 

 

CARBON FIBER IN THE AUTOMOTIVE COMPOSITES MARKET COMPETITIVE LANDSCAPE

In the automotive composites market, key players are actively deploying strategic measures like innovation in product development, forming partnerships, and engaging in mergers and acquisitions to strengthen their market positions. Significant investments in research and development are aimed at advancing the efficiency and performance of carbon fiber solutions tailored for diverse automotive applications. Intense price competition necessitates manufacturers to maintain a delicate balance between product quality and cost-efficiency. Differentiation is achieved through continuous technological advancements and the incorporation of value-added features, while strategic alliances and acquisitions are utilized to expand market presence and broaden the range of product offerings.

 

CARBON FIBER IN THE AUTOMOTIVE COMPOSITES MARKET COMPANIES PROFILE

  • Toray Industries, Inc.
  • SGL Carbon SE
  • Mitsubishi Chemical Corporation
  • Teijin Limited
  • Hexcel Corporation
  • Gurit Holding AG
  • Toho Tenax Co., Ltd.
  • Hyosung Advanced Materials Corporation
  • Plasan Carbon Composites
  • Zoltek Corporation

 

CARBON FIBER IN THE AUTOMOTIVE COMPOSITES MARKET REPORT WILL ANSWER FOLLOWING QUESTIONS

  1. What are the specific advantages of using carbon fiber composites in vehicle manufacturing compared to traditional materials like steel?
  2. How do carbon fiber composites contribute to improving vehicle performance, including aspects such as fuel efficiency, range, handling, and safety?
  3. What is the projected market size and growth rate of the global carbon fiber automotive composites market over the next five years?
  4. What is the typical price range per kilogram of carbon fiber composites used in automotive applications, and how does this pricing vary based on factors such as fiber type, resin system, manufacturing process, and volume of purchase?
  5. What are the current challenges and barriers hindering the widespread adoption of carbon fiber composites in mass-market vehicles, despite their advantages?
  6. What strategies are being employed to reduce the production costs of carbon fiber composites and make them more cost-effective for automotive applications?
  7. How crucial is a stable and cost-effective supply chain of raw materials for scaling up the production of carbon fiber composites in the automotive sector?
  8. What advancements are being made in research and development to enhance the performance characteristics of carbon fiber composites and expand their application scope within the automotive industry?
  9. In what specific ways do carbon fiber composites support sustainability goals in the automotive sector, such as reducing vehicle weight and lowering greenhouse gas emissions?
  10. How do carbon fiber composites play a critical role in the electrification of vehicles, particularly in terms of lightweight solutions for battery enclosures and structural components?
  11. What hybrid solutions are emerging through the integration of carbon fiber composites with other materials, and how do they optimize performance and cost-effectiveness in automotive applications?
  12. What rigorous testing and validation processes ensure that carbon fiber components meet the stringent safety, durability, and performance standards required by the automotive industry?
Sr.NoTopic
1Topic
2Market Segmentation
3Scope of the report
4Research Methodology
5Executive Summary
6Average B2B by price
7Growth Drivers for carbon fiber in the automotive composites market
8Key Constraints For growth of carbon fiber in the automotive composites market
9Market Size, Dynamics, and Forecast by Geography, 2024-2030
10Market Size, Dynamics, and Forecast by Material Form, 2024-2030
11Market Size, Dynamics, and Forecast by Vehicle Type, 2024-2030
12Market Size, Dynamics, and Forecast by Application, 2024-2030
13Competitive landscape
14Market share of vendors, 2023
15Company Profiles
16Key Innovations and New Product Launches
17Strategic Partnerships and Collaborations
18Investment Opportunities and Market Entry Strategies
19Analysis of Regulatory Impact on the Market
20Impact of Technological Advancements
21Market Trends and Future Outlook
22Analysis of Customer Demand and Preferences
23SWOT Analysis of Key Players
24Case Studies of Key Players
25Recommendations for Stakeholders
26Distribution Channels and Sales Analysis
27Conclusion