CONTRAST SENSORS MARKET

KEY FINDINGS

• There have been few recent developments in contrast sensors but still, the market is very competitive due to major players trying to increase their market share by increasing their product lineup.
• There is other competition for contrast sensors in terms of technology like color sensors, which have developed rapidly in recent times. So contrast sensors will need innovation to extend it’s reach into new applications
• The Contrast Sensor Market is expected to witness notable growth during the forecast period, owing to an increase in opportunities for Industry 4.0 across the manufacturing sector and the increase in the use of improved sensors in automotive usage.
• Many high-end ultrasound systems already integrate some level of AI and most new systems on all tiers moving forward will likely integrate increasing levels of AI. 
• Some top players in the contrast sensor market are Pepperl+Fuchs, Sick, Banner Engineering, Leuze Electronic, Balluff Inc., Baumer Group, Sensopart, and Wenglor
• Contrast sensors play a crucial role in improving efficiency, quality control, and overall productivity in different processes.
• As innovations emerge, contrast sensors are likely to continue playing a vital role in shaping various industries and contributing to overall industrial automation and efficiency.
• Contrast sensors have been useful with the growing trend of Industry 4.0 and the Internet of Things (IoT). They are equipped with wireless communication capabilities, enabling seamless integration into smart manufacturing systems and real-time data sharing.
• Features like Multispectral Contrast Sensing, Increased Durability & Reliability, and smaller size have only increased the market share for contrast sensors.
• The use of robotics is increasing in various industries, including manufacturing and healthcare. Contrast sensors are used in robotics for applications such as object detection and sorting, which is driving the growth of the contrast sensor market.

INTRODUCTION TO CONTRAST SENSORS MARKET

Contrast sensors gauge how often light the target reflects to distinguish between two hues. Most of the time, the difference between the target and background colors correlates to the shift in contrast. Contrast sensors are frequently employed in packaging and printing equipment to detect print marks.

CONTRAST SENSORS MARKET RECENT DEVELOPMENT

Contrast Sensor Technology Leaps Forward with the SICK KTS/KTX. The KTS/KTX family of contrast sensors, introduced by SICK, offers a potent next-generation technology that sets new standards in dependability, accuracy, and adaptability for print, labeling, converting, and packaging applications.

In sheet- and reel-fed manufacturing, even under difficult circumstances, the SICK KTS and KTX family of monochrome and color contrast sensors achieve unprecedented levels of detection accuracy and switching frequency speed. The sensors have small, lightweight housings made of durable ABS, IO-Link data transfer, and an intuitive onboard display for quick setup and enhanced diagnostics.

The sensors include SICK's ground-breaking Twin-Eye Technology, which has a larger sensing distance tolerance and superior depth of field for improved contrast detection. Greater grey-scale sensitivity allows for even better detection of registration marks in monochrome or color, even on very glossy packaging.

Customers can select various degrees of functionality to meet their needs from the product's variety of "core" and "prime" options. The KTS and KTX are easily able to handle up to 250 packs per minute and compensate for a high-speed flutter on reel-to-reel material edges thanks to their up to 70kHz switching frequency and down to 3-sec jitter rate (a level of performance never before attained).

Common applications like print mark detection and industrial labeling process management will instantly reap the benefits of the new technology's enhanced process stability and reduced machine downtime. The increased variety of sensor alternatives now offers more possibilities for application areas like wafer detection, reel change management, and quality control.

CONTRAST SENSORS MARKETSIZE AND FORECAST

The Global Contrast Sensors market accounted for $XX Billion in 2023 and is anticipated to reach $XX Billion by 2030, registering a CAGR of XX% from 2024 to 2030.

CONTRAST SENSORS MARKET RECENT LAUNCH

Baumer has launched its new range of contrast sensors in the market. The OC50 is a basic contrast sensor with the ability to detect even the smallest differences between a mark and the background with a jitter of greater than 25 microns.It features RGB LED, single-lens optics, and PMMA lenses all contained in compact plastic housing.

Leuze launched the smallest contrast sensor for the packaging industry. The KRT 3C can identify contrast differences in situations with limited installation space.

A new contrast sensor is available to identify contrast variations quickly and accurately when installation space is at a premium. The smallest contrast sensor for the packaging sector is the KRT 3C.To identify specific markings on objects during packaging procedures, contrast sensors have been created. These contrast markers can be found on labels, film, bags, blister packaging, and blister packaging.

With several transmitter colors (RGB light, white light, or laser-generated red light), the innovative compact contrast sensor of the 3C series can be utilized and adaptable for all typical color and gray value combinations. Even minute contrast variations are reliably and precisely detected, as are print traces on glossy materials.

The sensor was made to fit into small installation locations. It is the smallest contrast sensor available and has the most flexible mounting options thanks to its extremely small housing (11 x 32 x 17 mm).

The sturdy plastic housing provides protection levels IP67 and IP69K. The housing’s resistance to cleaning solvents frequently used in the packaging sector is confirmed by ECOLAB certification. The IO-Link interface makes it simple to complete all configurations for the integration and functioning of the sensors as well as for the case of format modifications for the products.

When it comes to the sensor system’s ability to reliably detect contrast markers, each application has various needs. The new KRT 3C contrast sensors use three different light types since the color of the produced light affects how reliably contrast markers are detected. Customers can choose the ideal light source in packaging or labeling procedures based on the kind of material and contrast marker color.

RGB (red, green, and blue) LED lighting is used for multicolor. Different color or gray value combinations can be accurately identified by automatically choosing the proper transmitter color. Films with a lot of color are especially well-suited for multicolor devices.If it’s necessary to discern colors and gray values from a reference gray value (with identical contrast resolution), a white light LED is employed. This offers increased dependability, especially when using contrast markers on glossy surfaces.

The best option for detecting minute markers and changes in distance is to use contrast sensors with a red light laser because they emit a very small laser light spot.

The new KRT 3C contrast sensors are easily calibrated using IO-Link, a teach button, or remotely using a cable and training. Sensors may be quickly added to an automation system using IO-Link. Integration is made easier by this kind of automation, which helps minimize production downtime to an absolute minimum. Through IO-Link, the new tiny contrast sensors may be set up, used, and maintained.

Easy format switching to another type of film or label by uploading the appropriate parameter set, including the teaching value, to the contrast sensor.When changing formats, there is no setup time or need to re-train the contrast sensor. Diagnostic and real-time signal information using the IO-Link interface, remote teaching, or locking of the teach button is quick and simple.

The range of teaching modes provides quick machine commissioning: 

• Static 2-point teaching: Suitable for placing background and markers manually.
• Suitable for moving markers in automated machine processes is dynamic 2-point teaching.
• For identifying any kind of markers against a uniform background or outside of a reference value, use the static 1-point teach.

CONTRAST SENSORS MARKET SEGMENTATION

By Region 

• USA
• Europe
• Asia - Pacific
• ROW

By Industry

• Automotive
• Food & Beverage
• Pharma
• Packaging
• Others

By Application

• Print Mark
• Packaging & Labeling
• Surface Inspection
• Robotics
• Others

By Colour

• RGB
• Greyscale
• By Technology
• Laser
• LED
• Others

CONTRAST SENSORS MARKET COMPANY PROFILE

• Sick
• Pepperl+Fuchs
• Datalogic
• Balluff Inc.
• Baumer Group
• Banner Engineering
• Leuze electronic
• Wenglor

CONTRAST SENSORS MARKET REPORT WILL ANSWER FOLLOWING QUESTIONS

1. How many Contrast Sensors are manufactured per annum globally? Who are the sub-component suppliers in different regions?
2. Cost breakup ofGlobalContrast Sensors and key vendor selection criteria
3. Where are the Contrast Sensors manufactured? What is the average margin per unit?
4. Market share ofGlobalContrast Sensors market manufacturers and their upcoming products
5. Cost advantage for OEMs who manufactureGlobalContrast Sensors in-house
6. 5 key predictions for the next 5 years in theGlobalContrast Sensors market
7. Average B-2-B Contrast sensor price in all segments
8. Latest trends in the Contrast Sensors market, by every market segment
9. The market size (both volume and value) of the Contrast Sensors market in 2023-2030 and every year in between?
10. Production breakup of the Contrast Sensors market, by suppliers and their OEM relationship