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Last Updated: Apr 25, 2025 | Study Period: 2024-2030
Thermal insulation is crucial to prevent passenger compartment overheating and to safeguard passengers from thermal runaway brought on by unintentional lithium-ion battery malfunction.
EV lithium batteries generate a lot of heat while charging or operating. Insulation is required automatically to support the maintenance of a thermal balance for these batteries.
In many battery applications, high temperature polymers, tapes, and silicone rubber are employed as insulation barriers, insulating tapes, or inserted between cells as compression pads in battery casings.
Thermal insulation is crucial to prevent passenger compartment overheating and to safeguard passengers from thermal runaway brought on by unintentional lithium-ion battery malfunction.
Applications involving intense heat and vibration frequently use polyimide films. Although polyimide films are flame resistant (UL94 V-0), they can withstand severely abrasive conditions while still preserving their mechanical, chemical, and electrical capabilities.
The Global EV Battery pack insulation system market accounted for $XX Billion in 2022 and is anticipated to reach $XX Billion by 2030, registering a CAGR of XX% from 2023 to 2030.
Solvay introduces new polymer for high-heat EV battery module insulation.a brand-new high-heat and flame-retardant grade in the business's Xydar liquid crystal polymers (LCP) lineup, created to satisfy stringent safety requirements in EV battery components.
The battery module plates of electric vehicle models that use higher voltage systems are specifically targeted by the new Xydar LCP G-330 HH material, which fulfils demanding thermal and insulation requirements.
Numerous electrical and electronic applications as well as coating applications have successfully used Xydar LCP. A more sophisticated form of e-mobility includes thin-wall slot liners utilised in the rotor design of an electric drive traction motor, in addition to automotive lighting components, sensors, solenoids, and connectors.
In addition to Solef PVDF for binders and separators, Ryton PPS for coolant line connectors and vents, and Amodel PPA for connectors and busbars, Solvay's battery solutions portfolio comprises the Xydar LCP G-330 HH.
| Sl no | Topic |
| 1 | Market Segmentation |
| 2 | Scope of the report |
| 3 | Abbreviations |
| 4 | Research Methodology |
| 5 | Executive Summary |
| 6 | Introduction |
| 7 | Insights from Industry stakeholders |
| 8 | Cost breakdown of Product by sub-components and average profit margin |
| 9 | Disruptive innovation in the Industry |
| 10 | Technology trends in the Industry |
| 11 | Consumer trends in the industry |
| 12 | Recent Production Milestones |
| 13 | Component Manufacturing in US, EU and China |
| 14 | COVID-19 impact on overall market |
| 15 | COVID-19 impact on Production of components |
| 16 | COVID-19 impact on Point of sale |
| 17 | Market Segmentation, Dynamics and Forecast by Geography, 2024-2030 |
| 18 | Market Segmentation, Dynamics and Forecast by Product Type, 2024-2030 |
| 19 | Market Segmentation, Dynamics and Forecast by Application, 2024-2030 |
| 20 | Market Segmentation, Dynamics and Forecast by End use, 2024-2030 |
| 21 | Product installation rate by OEM, 2023 |
| 22 | Incline/Decline in Average B-2-B selling price in past 5 years |
| 23 | Competition from substitute products |
| 24 | Gross margin and average profitability of suppliers |
| 25 | New product development in past 12 months |
| 26 | M&A in past 12 months |
| 27 | Growth strategy of leading players |
| 28 | Market share of vendors, 2023 |
| 29 | Company Profiles |
| 30 | Unmet needs and opportunity for new suppliers |
| 31 | Conclusion |
| 32 | Appendix |
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