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Lithium-ion Li-ion, Nickel Manganese Cobalt NMC, Nickel Metal Hydride Ni-MH, Lithium Sulphur Li-S, and Lead-Acid are the safest chemistries for batteries used in electric vehicles. In place of Lithium-ion batteries, nickel-metal hydride batteries are frequently used in hybrid vehicles.
Numerous batteries, including button batteries, are small enough for kids to swallow. This has the potential to result in fatal internal damage. If batteries are not installed and utilised properly, they can also overheat, leak, burst, explode, and catch fire, inflicting severe harm. This includes lithium-ion batteries.
The Global EV battery safety materials market accounted for $XX Billion in 2023 and is anticipated to reach $XX Billion by 2030, registering a CAGR of XX% from 2024 to 2030.
The engineers and designers’ preferred option for battery safety is Formex. It has good dielectric strength and is very durable. Additionally, it complies with stringent safety and environmental standards by being flame resistant (UL94 V-0).
To make a unique dynamic 3D shape, Formex can be die-cut, scored, and folded. For simpler placement, Marian can laminate Formex products using PSA.
Products from the 3M FRB Series are the thinnest, safest, and most flexible insulation available. They are constructed of inorganic materials, are flame retardant (UL94 5VA), have a high dielectric strength, and provide good arc and track resistance.
These materials maintain their dimensional stability while being extremely thin and light. Marian is capable of laminating PSA over 3M FRB materials.
Widely utilised in situations where high heat and vibration are present are polyimide films, commonly known by the DuPont trade name Kapton. Because polyimide films are UL94 V-0 flame resistant, they can withstand severely abrasive circumstances without losing their mechanical, chemical, or electrical qualities.
There are numerous uses for polyester films, also referred to by the DuPont trade name Mylar, including those requiring electrical insulation, thermal resistance, and dimensional stability. Over a certain temperature range, PET films can be used as a dielectric insulator.
Depending on how the product will be used inside the battery, another item from the previous list may be more suited for greater temperatures.