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Last Updated: Apr 25, 2025 | Study Period: 2024-2030
Batteries are a crucial component of electric vehicles (EVs), yet they are extremely sensitive to heavy mechanical loads (e.g. crash). For a flexible and affordable crash absorber that helps batteries withstand collisions, automotive OEMs, designers, and engineers can turn to our polycarbonate blend.
By absorbing kinetic energy in the side sills, which are located below the wheel arches and protect the vehicle's body from side hits, a crash absorber keeps the EV battery safe.
The Global EV crash structural plastics market accounted for $XX Billion in 2023 and is anticipated to reach $XX Billion by 2030, registering a CAGR of XX% from 2024 to 2030.
A cutting-edge, multi-material housing for an electric vehicle battery has been introduced by Continental Structural Plastics of Auburn Hills. The item can be produced using any of Continental's unique composite formulations as well as honeycomb Class A panel technology created at the business's new Advanced Technologies Center.
The full-sized battery enclosure is a multi-material component with a one-piece composite lid and one-piece composite tray with reinforcing made of aluminium and steel. CSP claims it has developed a solution that is simpler to seal and can be approved prior to shipment by moulding the cover and the tray into each of one piece. For its unique box assembly and fastening technologies, the company has filed for two patents.
Additionally, the business created a mounting structure that absorbs energy using structural foam. In addition to enhancing crash performance, this allows for a thinner and lighter structure.
In order to give their clients additional alternatives for current and upcoming vehicle programs, they are developing technologies and procedures here that make use of CSP and Teijin's expertise in carbon fibre, manufacturing, thermoplastic and thermoset composites, and thermoset composites. They can lighten things up while enhancing occupant safety and durability, two essential qualities for connected, driverless, and electric vehicles.
According to the business, a steel battery box weighs 15% more than the CSP battery enclosure. Even though it weighs the same as an aluminium enclosure, the CSP enclosure has better temperature resistance than aluminium, particularly if a phenolic resin system is employed.
Additionally, the tray's one-piece design means that there are no through holes, therefore sealing or sealant is not necessary. This lowers production costs and complexity overall while also eliminating the possibility of leakage.
Sl no | Topic |
1 | Market Segmentation |
2 | Scope of the report |
3 | Abbreviations |
4 | Research Methodology |
5 | Executive Summary |
6 | Introduction |
7 | Insights from Industry stakeholders |
8 | Cost breakdown of Product by sub-components and average profit margin |
9 | Disruptive innovation in the Industry |
10 | Technology trends in the Industry |
11 | Consumer trends in the industry |
12 | Recent Production Milestones |
13 | Component Manufacturing in US, EU and China |
14 | COVID-19 impact on overall market |
15 | COVID-19 impact on Production of components |
16 | COVID-19 impact on Point of sale |
17 | Market Segmentation, Dynamics and Forecast by Geography, 2024-2030 |
18 | Market Segmentation, Dynamics and Forecast by Product Type, 2024-2030 |
19 | Market Segmentation, Dynamics and Forecast by Application, 2024-2030 |
20 | Market Segmentation, Dynamics and Forecast by End use, 2024-2030 |
21 | Product installation rate by OEM, 2023 |
22 | Incline/Decline in Average B-2-B selling price in past 5 years |
23 | Competition from substitute products |
24 | Gross margin and average profitability of suppliers |
25 | New product development in past 12 months |
26 | M&A in past 12 months |
27 | Growth strategy of leading players |
28 | Market share of vendors, 2023 |
29 | Company Profiles |
30 | Unmet needs and opportunity for new suppliers |
31 | Conclusion |
32 | Appendix |