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Electric vehicles are increasingly using the colour orange to identify live, plastic-sheathed components, but it is difficult to create orange compounds that have great colour stability over time.
The electrified powertrain, which includes high voltage (HV) components as well as an HV battery and charging system to permit reasonable charging times, is one of the fundamental components of New Mobility.
Orange coloration is required as a safety and identifying feature in order to ensure safe handling of the battery’s primary charging path components.
Orange-colored components are currently in higher demand on the market. While the market continues to embrace a variety of orange hues like RAL 2008, RAL 2010, or RAL 2011, the desire for a dazzling orange hue like RAL 2003 is sharply rising.
The Global EV orange polymers market accounted for $XX Billion in 2022 and is anticipated to reach $XX Billion by 2030, registering a CAGR of XX% from 2023 to 2030.
For precisely these kinds of high-voltage applications, the resin supplier Lanxess provides a wide variety of orange-colored polyamide (PA) and polybutylene terephthalate (PBT) compounds.
The items will have colours that are extremely bright, like RAL 2003 (Lanxess colour code 200849). The introduction of a new colour variation is almost complete.
Both a normal formulation and one with thermal stabilisation will be offered for the compounds, which will aid to increase colour stability when the component is exposed to heat.
As EV technology advances, the automobile industry must produce high-voltage components that are dependable and long-lasting.
DuPont develops new stable orange DuPont Zytel and DuPont Crastin materials that offer great performance and safety to fill this need.
Plastic solutions must be dependable in high-voltage applications and long-lasting to ensure the safety of EV drivetrains. Materials like Zytel and Crastin orange are perfect for high-voltage terminals, connectors, busbars, switches, and relays.
There are many grades of Orange Crastin PBT, including versions that are hydrolysis-resistant and flame-retardant/non-halogenated. Excellent colour stability and electrical qualities are offered by Crastin PBT over 140°C.
A flame-resistant, non-halogenated substance called orange Zytel PA66 provides good colour stability up to 130°C.
Due to its high elongation at break and impact strength, it is the preferred material among producers. Busbars and big terminals prone to significant thermal shocks are perfect applications for Zytel PA66.
