Global Sintered Metal Market in Automotive Industry 2024-2030

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    Published- Jan 2022 Number Of Pages -125

    SINTERED METAL MARKET IN AUTOMOTIVE INDUSTRY

     

    KEY FINDINGS

    1. USA is the market leader in terms of volume and value and will continue to do so till 2027 with intense utilization of sintered metal in their truck engines especially 6 and higher cylinders
    2. The automobile market is recovering post Covid and chip supply issues, and is expected to reach pre Covid levels in 2022. The sintered metal usage per vehicle will however increase from 2022-2027
    3. Engine and transmission parts will be the highest utilization areas till 2027 with light weighting being the major focus of the OEMs
    4. Increasing electrification will pose a threat to the sintered metal market, mainly for engine parts.
    5. Transmission is a golden opportunity for sintered metal suppliers for electrified vehicles as the value add will be high and the parts are heavier than current sintered metal parts in transmission
    6. Upcoming components will look into electric vehicle batteries and traction motors, where the focus will be on value add. Parts will increase in complexity and new material will also be a focus trend
    7. Various OEMs have set up in house sintered metal production to supply for their vehicles and have a stronger hold in research specific to their vehicle needs
    8. The market is reliant on manufacturing locations close to OEM plants, long term deals, ability to tool for quick supply and capability to supply to OEM demands.

     

    SINTERED METAL MARKET IN AUTOMOTIVE INDUSTRY DESCRIPTION

    There are various components in a vehicle that are made using Powder Metallurgy. Most of them are found in Powertrain (Engine and transmission applications, followed by suspension and chassis components.

    1. Market Segmentation
    2. Market Forecast (Volume and Value)
    • By Component(Powertrain, body, chassis, and others)
    • By OEM(Ford, Stellantis, Volkswagen, Toyota, Hyundai and Kia, and Honda)
    • By Geography (Asia excluding China, Europe, North America, India and China)
    • By Vehicle type (ICE, and electric vehicles)

     

    SINTERED METAL MARKET IN AUTOMOTIVE INDUSTRY DYNAMICS

     

    SI No Timeline Developments
    1 Q4-2021 Sintered metal is used for automobile components and also stainless steel parts, sintered metal production method reduces the cutting process of the product and is suitable for mass production.
    2 Q4-2021 The complex  three dimensional products are produced by using the sintered metal manufacturing process. The sintered parts are featured with high precision neat shape end products and by integrating parts the the assembly cost can be reduced and this method avoids wastage of materials.
    3 Q3-2021 GKN Powder Metallurgy innovated the manufacturing process by developing a 3D printing process to produce two new powder metal products of Dual Phase Low Alloy and Free Sintering Low Alloy for automotive and industrial applications.

    The average price of the sintered metal used in vehicles varies from $ 13 – $ 40 depending on the region, parts used, proximity to the manufacturing facility, etc.

     

     

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    By Component

    • Engine singlehandedly holds the largest usage of sintered metals with 37-42% of automotive sintered metals being used in engines globally. •In 2022, the market will bounce back from chip shortage and this will increase the growth of sintered metal usage in the engine component with focus on trucks by Detroit 3
    • Transmission holds second largest usage of sintered metal, and is a focus area for both ICE and EVs. In EVs transmission will be the key factor as value add will be the highest in terms of decreasing weight and increasing strength especially gear boxes
    • Body accounts for 17-20% of sintered metal usage in automotive market. This includes pumps, exhaust systems, sensor rings, chassis components and shock absorber parts. Increasing ADAS across the globe will increase sintered metal usage irrespective of type of vehicle

    By OEM

    • Volkswagen, the global leader in automotive sales, utilities ~6 kg per vehicle.The OEM has the majority of their sales from Europe and China where utilization of sintered metal is low compared to the USA. 1.9 million units were sold under their premium brands which utilize a higher quantity of sintered metal per vehicle
    • Stellantis gathers most of their sales from USA and Europe, and have an average of 12 kgs of sintered metal per vehicle. RAM trucks in USA increase their average weight as they have 6/8 cylinder engines.
    • Ford has a strong presence in USA, with 50% of their sales in USA coming from trucks and 43% from SUVs. Both of the vehicle types are heavy utilizers of sintered metal

     

    By Geography

    • USA is one of the largest markets for sintered metal with the highest average content per vehicle. Trucks and SUV sales accounted for 77% of overall vehicles sales of USA in 2021. The penetration of 4-WD in USA is estimated to be at 20% and is one of the largest globally. In 2022, the market will bounce back from the chip shortage and sales are expected to reach 2019 levels which will boost the sintered metal market
    • The average weight of sintered metal per vehicle in Europe is 10 kgs. 40% of the overall market is held by SUVs and crossovers, which utilize 20% more sintered metal than sedans and hatchbacks. Increasing PHEV and BEV sales are a threat to the sintered metal market in Europe
    • In China, the average weight of sintered metal used per vehicle is 4-5 kgs. China has a low penetration of torque convertors, and turbo chargers with lesser than 25% of penetration. However China’s EPB penetration is more than 70%. The SUV penetration is expected to stabilize at 40-43% thereby increasing sintered metal utilisation per vehicle. Electrification is a threat to sintered metal in China.
    • Japanese OEMs focus on efficiency in their vehicles and as a result will see a growth in sintered metal usage due to decrease weight as well as improving fuel combustion to increase fuel efficiency

     

    By vehicle type

    • ICE vehicles drive the market and will continue to do so till 2027. Various parts are seeing increasing manufacturing by sintered metal such as gears, components of shock absorbers, transfer cases, components in VVTs and CVTs, and clutch hubs. There is an increase in research to develop new parts in sintered metals to decrease the overall weight of the vehicle.
    • In BEVs, the engine parts utilizing sintered metals will be 0. Transmission parts will decrease but what is left is of high value; thereby a huge area for sintered metal suppliers. PHEVs will see increased usage of sintered metals, especially to accommodate the extra weight of batteries.

     

    Sintered Metal Market in Automotive Industry

     

    SINTERED METAL MARKET IN AUTOMOTIVE INDUSTRY RECENT TECHNOLOGICAL TRENDS

     

    SI No Timeline Company/Country Developments
    1 Q4-2021 Global The sintered metals usage in automobiles sector is increasing because of its high performing material design and high precision and also tight tolerance, that are required for automotive parts such as transmission parts, brake drums, axles, wheel hubs, bearings and many other parts.
    2 Q4-2021 GKN Powder Metallurgy Toyota Kirloskar Motor awarded Zero PPM Achievement 2021 for the GKN Sinter metals in India.
    3 Q2-2021 GKN Powder Metallurgy GKN Powder Metallurgy to reduce carbon emissions by using renewable energy storage solutions, and established GKN Hydrogen. The technology stores green hydrogen based on metal hydrides and it can be used as a backup energy source by using directly or converting back to electricity and heat.
    4 Q1-2021 Desktop Metal American technology company Desktop Metal introduced new simulation software Live Sinter to obtain high accuracy parts and it also corrects any shrinkage or distortion in the product during the sintering process in binder jet 3D printing.

     

    SINTERED METAL MARKET IN AUTOMOTIVE INDUSTRY COMPETITIVE LANDSCAPE

     

    SI No Timeline Company Developments
    1 Q4-2021 ASCO Sintering ASCO Sintering supplies over 10 million powder metallurgy sintered metal parts for the automotive industry. The company uses Six Sigma and lean manufacturing methodologies and provides high performing and high strength engineered materials. ASCO manufactures Shift-by-Wire, shock absorbers, brake systems, seating, and other complex automotive parts.
    2 Q4-2021 GKN Powder Metallurgy GKN Powder Metallurgy provides high strength sinter metal components and advanced metal powder products all over the world, having 28 manufacturing facilities and delivers 13 million parts everyday.
    3 Q3-2021 Fine Sinter Fine Sinter, manufacturer of powder metal products for automotive applications, sales in the financial year 2020-21 was JPY 34.6 billion with 14% decrease Y-o-Y

     

    SINTERED METAL MARKET IN AUTOMOTIVE INDUSTRY GEOGRAPHY OVERVIEW

     

    North America 

    The North American market, particularly the USA, will be one of the prime markets for (Sintered Metal Market in Automotive Industry) due to the nature of industrial automation in the region, high consumer spending compared to other regions, and the growth of various industries, mainly AI, along with constant technological advancements. The GDP of the USA is one of the largest in the world, and it is home to various industries such as Pharmaceuticals, Aerospace, and Technology. The average consumer spending in the region was $72K in 2023, and this is set to increase over the forecast period. Industries are focused on industrial automation and increasing efficiency in the region. This will be facilitated by the growth in IoT and AI across the board. Due to tensions in geopolitics, much manufacturing is set to shift towards the USA and Mexico, away from China. This shift will include industries such as semiconductors and automotive. 

     

    Europe 

    The European market, particularly Western Europe, is another prime market for (Sintered Metal Market in Automotive Industry) due to the strong economic conditions in the region, bolstered by robust systems that support sustained growth. This includes research and development of new technologies, constant innovation, and developments across various industries that promote regional growth. Investments are being made to develop and improve existing infrastructure, enabling various industries to thrive. In Western Europe, the margins for (Sintered Metal Market in Automotive Industry) are higher than in other parts of the world due to regional supply and demand dynamics. Average consumer spending in the region was lower than in the USA in 2023, but it is expected to increase over the forecast period. 

      

    Eastern Europe is anticipated to experience a higher growth rate compared to Western Europe, as significant shifts in manufacturing and development are taking place in countries like Poland and Hungary. However, the Russia-Ukraine war is currently disrupting growth in this region, with the lack of an immediate resolution negatively impacting growth and creating instability in neighboring areas. Despite these challenges, technological hubs are emerging in Eastern Europe, driven by lower labor costs and a strong supply of technological capabilities compared to Western Europe. 

      

    There is a significant boom in manufacturing within Europe, especially in the semiconductor industry, which is expected to influence other industries. Major improvements in the development of sectors such as renewable energy, industrial automation, automotive manufacturing, battery manufacturing and recycling, and AI are poised to promote the growth of (Sintered Metal Market in Automotive Industry) in the region. 

     

    Asia 

    Asia will continue to be the global manufacturing hub for (Sintered Metal Market in Automotive Industry) over the forecast period with China dominating the manufacturing. However, there will be a shift in manufacturing towards other Asian countries such as India and Vietnam. The technological developments will come from China, Japan, South Korea, and India for the region. There is a trend to improve the efficiency as well as the quality of goods and services to keep up with the standards that are present internationally as well as win the fight in terms of pricing in this region. The demand in this region will also be driven by infrastructural developments that will take place over the forecast period to improve the output for various industries in different countries.    

    There will be higher growth in the Middle East as investments fall into place to improve their standing in various industries away from petroleum. Plans such as Saudi Arabia Vision 2030, Qatar Vision 2030, and Abu Dhabi 2030 will cause developments across multiple industries in the region. There is a focus on improving the manufacturing sector as well as the knowledge-based services to cater to the needs of the region and the rest of the world. Due to the shifting nature of fossil fuels, the region will be ready with multiple other revenue sources by the time comes, though fossil fuels are not going away any time soon.  

     

    Africa 

    Africa is expected to see the largest growth in (Sintered Metal Market in Automotive Industry) over the forecast period, as the region prepares to advance across multiple fronts. This growth aligns with the surge of investments targeting key sectors such as agriculture, mining, financial services, manufacturing, logistics, automotive, and healthcare. These investments are poised to stimulate overall regional growth, creating ripple effects across other industries as consumer spending increases, access to products improves, and product offerings expand. This development is supported by both established companies and startups in the region, with assistance from various charitable organizations. Additionally, the presence of a young workforce will address various existing regional challenges. There has been an improvement in political stability, which has attracted and will continue to attract more foreign investments. Initiatives like the African Continental Free Trade Area (AfCFTA) are set to facilitate the easier movement of goods and services within the region, further enhancing the economic landscape. 

     

    RoW 

    Latin America and the Oceania region will showcase growth over the forecast period in (Sintered Metal Market in Automotive Industry). In Latin America, the focus in the forecast period will be to improve their manufacturing capabilities which is supported by foreign investments in the region. This will be across industries mainly automotive and medical devices. There will also be an increase in mining activities over the forecast period in this region. The area is ripe for industrial automation to enable improvements in manufacturing across different industries and efficiency improvements. This will lead to growth of other industries in the region. 

     

    SINTERED METAL MARKET IN AUTOMOTIVE INDUSTRY MARGIN COMPARISON

     

    Margin Comparison (Highest to lowest)  Region  Remarks 
    Europe  The supply chain demands and the purchasing power in the region enable suppliers to extradite a larger margin from this region than other regions. This is for both locally manufactured as well as imported goods and services in the region. 
    North America  Due to the high spending power in this region, the margins are higher compared to the rest of the world, but they are lower than Europe as there is higher competition in this region. All the suppliers of goods and services target USA as a main market thereby decreasing their margins compared to Europe 
    Asia  Lower purchasing power, coupled with higher accessibility of services in this regions doesn’t enable suppliers to charge a high margin making it lower than Europe and North America. The quality of goods and services are also affected due to this aspect in the region 
    Africa and ROW  The margins are the lowest in this region, except for Australia and New Zealand as the countries in this region don’t have much spending power and a large portion of the products and services from this area is exported to other parts of the world 

     

    SINTERED METAL MARKET IN AUTOMOTIVE INDUSTRY COMPANY PROFILES

    1. Motherson
    2. Sintercom
    3. Schunk Sinter Metals
    4. Hitachi Chemical
    Sl no Topic
    1 Market Segmentation
    2 Scope of the report
    3 Abbreviations
    4 Research Methodology
    5 Executive Summary
    6 Introduction
    7 Insights from Industry stakeholders
    8 Cost breakdown of Product by sub-components and average profit margin
    9 Disruptive innovation in the Industry
    10 Technology trends in the Industry
    11 Consumer trends in the industry
    12 Recent Production Milestones
    13 Component Manufacturing in US, EU and China
    14 COVID-19 impact on overall market
    15 COVID-19 impact on Production of components
    16 COVID-19 impact on Point of sale
    17 Market Segmentation, Dynamics and Forecast by Geography, 2022-2027
    18 Market Segmentation, Dynamics and Forecast by Product Type, 2022-2027
    19 Market Segmentation, Dynamics and Forecast by Application, 2022-2027
    20 Market Segmentation, Dynamics and Forecast by End use, 2022-2027
    21 Product installation rate by OEM, 2022
    22 Incline/Decline in Average B-2-B selling price in past 5 years
    23 Competition from substitute products
    24 Gross margin and average profitability of suppliers
    25 New product development in past 12 months
    26 M&A in past 12 months
    27 Growth strategy of leading players
    28 Market share of vendors, 2022
    29 Company Profiles
    30 Unmet needs and opportunity for new suppliers
    31 Conclusion
    32 Appendix
     
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