MULTI-SHOT INJECTION MOLDING MARKET

INTRODUCTION

In order to make a single part or component, a multi-shot plastic injection moulding process involves simultaneously injecting two or more plastic materials or colours into a single mould.

In addition to plastics, other materials can also be employed in the process, such as other metals and plastics. A collective term for an injection moulding technique in which two or more materials are moulded in the same moulding machine and during the same moulding process is "multi-shot" or "multi-component injection moulding."

As a result, a moulded component with several substrates and materials was combined. The durability of the finished items is improved by multi-shot injection moulding.Through the virtuous cycle of increased quality and durability, higher brand equity and lower product replacement costs are produced. 

MULTI-SHOT INJECTION MOLDING MARKET SIZE AND FORECAST

The Global Multi-shot Injection Molding Market accounted for $XX Billion in 2023 and is anticipated to reach $XX Billion by 2030, registering a CAGR of XX% from 2024 to 2030.

MULTI-SHOT INJECTION MOLDING MARKET NEW PRODUCT LAUNCH

August marks the launch of Sumitomo Heavy Industries, Ltd.'s sales of the all-electric double-shot injection moulding machine SE400HS-CI. There has been an increase in demand for two-material moulding in recent years due to labour savings in the manufacturing process, functional improvements such as improved design and sealing capabilities, and texture improvement.

Due to the increased functionality and added value of moulded parts, particularly in the automotive industry, moulds are getting bigger.

Two-material moulding with a big rotary table is becoming more and more popular. The CI series of all-electric double-shot injection moulding machines, with clamping forces ranging from 290 kN to 2740 kN, will have its product selection expanded to 4000 kN to fulfil these demands.

the increase in productivity A high-speed rotary unit could reduce the cycle time. Moreover, the Direct Drive injection unit offers high precision and quick reaction screw control, significantly enhancing moulding stability. an increase in productivity .

It reduces cycle time, shortens setup time, and increases the adaptability of mould designs by including a special cableveyor for temperature control pipes.

The 90-degree table stop also offers safety and ease of use, reducing the amount of time needed for setup. capacity improvement Large moulds can be mounted, allowing for the moulding of long-length items, which was previously impossible with separate moulds due to the wide platen with extended tie-bar clearance and the original temperature control pipe system.

MULTI-SHOT INJECTION MOLDING MARKET PRODUCT DEVELOPMENT AND INNOVATION

An revolutionary 2-shot injection molding technique called TwinInject is transforming the manufacturing sector. TwinInject, a technology created by DEF Moulding Technologies, is intended to improve product performance, increase design diversity, and lower production costs.

Manufacturers may produce intricate, multi-material items with great accuracy and efficiency with this cutting-edge process. In order to create a seamless, bonded product, two distinct materials are injected into a single mold using the two-shot injection molding technique, which is the foundation of TwinInject.

TwinInject streamlines production by consolidating several procedures into one, considerably decreasing overall cycle times and labor costs, in contrast to traditional injection molding, which necessitates many manufacturing steps and assembly operations.

In the first shot, the primary material is injected into the mold cavity to create the substrate or base of the product. The mold remains closed when the first shot is finished, and the second shot is then started.

When the second material—often a thermoplastic elastomer or a different-coloured resin—is injected directly into the first shot, the two materials are fused together to create a completed product that is sturdy, long-lasting, and pleasing to the eye. With standard moulding techniques, it would be difficult or impossible to produce detailed designs and functional components, which is one of TwinInject's primary advantages.

Soft-touch grips, over-moulded seals, and multicoloured components can all be effortlessly included by manufacturers, improving both appearance and usability. For many industries, including those in the automobile, electronics, healthcare, consumer products, and more, this offers up a world of opportunities.

Additionally, TwinInject excels at creating components with exceptional material characteristics. Manufacturers can obtain desired qualities including strong impact resistance, UV stability, chemical resistance, and great surface finishes by choosing the best combination of materials.

This adaptability enables tailored solutions that address particular application needs, improving the final product's overall performance and robustness. The procedure also aids in making manufacturing practices more environmentally friendly.

TwinInjectTM eliminates material waste and energy consumption, resulting in a smaller carbon footprint by doing away with the need for extra assembly procedures. Because of the outstanding bonding between the two materials, the product will last a long time, eliminating the need for frequent replacements and, as a result, lowering waste production.

Additionally, TwinInject is intrinsically economical. Even though 2-shot injection molding requires more upfront setup money than conventional molding, the overall labor, assembly, and material cost reductions quickly surpass this early outlay.

Economies of scale are made possible by the streamlined production process and greater automation potential. A single molding cycle's capacity to produce complicated, multi-material products also eliminates the need for additional molds and machinery, freeing up space on the factory floor and streamlining inventory control.

As a result, producers are able to optimize their manufacturing processes, resulting in lower operating expenses and increased productivity. Injection molding has never been the same since DEF Moulding Technologies introduced TwinInject.

Its novel method to 2-shot injection molding offers a wide range of advantages, from improved material characteristics and expanded design options to increased sustainability and cost-effectiveness.

TwinInject is prepared to meet these issues head-on and reimagine the future of injection molding technology as the market demands higher performance and more environmentally friendly solutions.

MULTI-SHOT INJECTION MOLDING MARKET COMPANY PROFILE

• Sumitomo Heavy Industries, Ltd
• Plastic Technology
• Yizumi-HPM
• Kore Industries
• Gemini Group

MULTI-SHOT INJECTION MOLDING MARKET REPORT WILL ANSWER FOLLOWING QUESTIONS

1. How many Multi-shot Injection Molding are manufactured per annum globally? Who are the sub-component suppliers in different regions?
2. Cost breakup of a Global Multi-shot Injection Molding and key vendor selection criteria
3. Where is the Multi-shot Injection Molding manufactured? What is the average margin per unit?
4. Market share of Global Multi-shot Injection Molding market manufacturers and their upcoming products
5. Cost advantage for OEMs who manufacture Global Multi-shot Injection Molding in-house
6. key predictions for next 5 years in Global Multi-shot Injection Molding market
7. Average B-2-B Multi-shot Injection Molding market price in all segments
8. Latest trends in Multi-shot Injection Molding market, by every market segment
9. The market size (both volume and value) of the Multi-shot Injection Molding market in 2024-2030 and every year in between?
10. Production breakup of Multi-shot Injection Molding market, by suppliers and their OEM relationship