Global Safety Rated Servo Motor and Drive Market Size, Share and Forecasts 2031

Key Findings

• Safety-rated servo motors and drives are designed with built-in functional safety features, enabling compliance with standards like IEC 61508, ISO 13849, and IEC 61800-5-2.

• They ensure safe torque off (STO), safe speed monitoring (SSM), and safe stop functionality in high-performance motion applications.

• Adoption is expanding across robotics, packaging, material handling, medical devices, and machine tools.

• Growing emphasis on worker safety and automation standards is boosting demand.

• Integration with Industry 4.0 and smart safety monitoring is driving product innovation.

• OEMs are increasingly integrating safety-rated drives to simplify machine compliance with global safety requirements.

• Rising adoption in collaborative robots (cobots) is enhancing market growth.

• Both greenfield and retrofit projects are contributing to revenue generation.

• Asia-Pacific is becoming the fastest-growing market due to manufacturing automation.

• Vendors are investing in compact, energy-efficient, and software-driven safety drive solutions.

Safety Rated Servo Motor and Drive Market Size and Forecast

The global safety rated servo motor and drive market was valued at USD 2.9 billion in 2024 and is projected to reach USD 5.4 billion by 2031, growing at a CAGR of 9.2%. Rising automation in manufacturing, increasing use of robotics, and strict safety regulations across industries will continue to drive steady demand worldwide.

Market Overview

Safety-rated servo motors and drives combine high-precision motion control with embedded safety functions to reduce risks for operators and equipment. Unlike conventional servo systems, these products incorporate STO, SS1 (Safe Stop 1), and SLS (Safe Limited Speed) features that allow machines to stop safely or run under controlled conditions during faults. Industries such as automotive, packaging, food & beverage, medical devices, and electronics rely on these systems for high-performance, safe operations. As automation expands and collaborative robots become mainstream, safety-rated motion systems are becoming critical to comply with functional safety standards and improve overall equipment efficiency.

Future Outlook

The future of safety-rated servo motors and drives lies in intelligent, software-driven solutions that combine safety monitoring, energy efficiency, and predictive analytics. Integration with Industrial IoT platforms will allow remote diagnostics and proactive fault prevention. As regulatory frameworks tighten globally, OEMs will adopt more integrated servo safety solutions to reduce compliance costs. Demand will accelerate in Asia-Pacific, driven by large-scale manufacturing investments and the expansion of smart factories. Vendors focusing on compact form factors, cybersecure safety functions, and AI-based motion monitoring will capture the next wave of growth.

Safety Rated Servo Motor and Drive Market Trends

• Integration of Functional Safety Features in Standard Drives
  Manufacturers are embedding safety functions directly into servo drives, reducing the need for external safety hardware. This simplifies system design, lowers costs, and enhances reliability in industrial automation. Features such as STO, SS1, and SLS are now becoming standard. The integration trend supports compliance with IEC and ISO safety standards. This is making adoption easier across diverse industrial applications.

• Rising Use in Collaborative Robots (Cobots)
  Cobots require built-in safety functions to operate alongside humans safely. Safety-rated servo motors and drives ensure smooth, controlled motion and quick stop responses. Adoption in assembly, logistics, and electronics manufacturing is accelerating. Cobots are becoming a major end-user segment for these drives. This trend will continue as human-robot collaboration grows.

• Adoption of Industry 4.0 and Smart Safety Monitoring
  The shift toward smart factories is boosting demand for safety-rated servo systems. Drives are being integrated with IoT sensors and edge computing for real-time monitoring. Predictive maintenance and diagnostics reduce downtime and improve safety compliance. Industry 4.0 ecosystems demand seamless data sharing between safety and production systems. This trend strengthens the link between safety and efficiency.

• Miniaturization and Compact Servo Solutions
  Manufacturers are designing smaller, lighter safety-rated servo drives and motors. Compact solutions are critical for packaging machines, medical devices, and electronics assembly lines. Despite reduced size, they maintain full safety compliance and precision performance. Modular and scalable designs allow easier integration into space-constrained systems. This trend improves versatility across industries.

• Software-Driven Safety and Virtual Commissioning
  Software-based safety functions are enabling flexible and programmable safety features. Virtual commissioning tools allow testing of safety systems before deployment. This reduces commissioning time and ensures compliance with global standards. OEMs benefit from reduced costs and faster time-to-market. The rise of digital twins further enhances safety validation processes.

Market Growth Drivers

• Stringent Global Safety Regulations in Manufacturing
  Regulatory frameworks require compliance with functional safety standards. Safety-rated servo motors and drives enable easy adherence to IEC 61508 and ISO 13849. Compliance reduces liability risks for manufacturers. Demand is rising as industries prioritize worker and equipment safety. Regulations ensure sustained growth in safety drive adoption.

• Rapid Growth in Robotics and Collaborative Automation
  Robotics adoption across industries is expanding rapidly. Safety-rated drives provide controlled motion and fault response in robotic systems. Collaborative robots particularly rely on integrated safety features. The robotics boom directly translates into higher demand for safety-rated servo drives. This growth driver is particularly strong in electronics, logistics, and automotive sectors.

• Expansion of Smart Manufacturing and Industry 4.0
  Smart factories require integration of safety and operational efficiency. Safety-rated servo drives enable seamless connectivity with IoT and analytics systems. They support real-time monitoring and predictive maintenance. Industry 4.0 adoption ensures strong demand for advanced motion safety systems. This driver accelerates modernization across industries globally.

• Growing Automation in Packaging and Food & Beverage Sectors
  Packaging and food industries rely on high-speed, safe motion systems. Safety-rated drives ensure safe stop and restart in production lines. Automation expansion in these industries boosts demand for servo safety solutions. Increasing focus on hygiene and operator safety reinforces adoption. This sectoral growth driver adds steady market demand.

• Rising Adoption in Medical and Semiconductor Equipment
  Medical devices and semiconductor tools require precision and safe motion control. Safety-rated servo systems are integrated to protect both equipment and operators. High-performance servo drives support cleanroom and critical manufacturing environments. Growth in these industries drives niche but significant demand. This ensures diversified growth opportunities for vendors.

Challenges in the Market

• High Initial Investment and Integration Costs
  Safety-rated servo motors and drives are more expensive than conventional systems. Integration requires specialized expertise and additional programming. Small and medium manufacturers may delay adoption due to cost concerns. This barrier slows down penetration in cost-sensitive markets. Vendors face the challenge of balancing performance with affordability.

• Complexity in Retrofitting Legacy Equipment
  Upgrading old systems with safety-rated drives is technically challenging. Compatibility issues increase costs and implementation time. Retrofitting may require redesign of entire control architectures. This slows adoption in industries with aging infrastructure. Vendors must address interoperability challenges to support retrofits.

• Cybersecurity Risks in Connected Safety Systems
  Network-enabled safety drives face risks of hacking and malicious access. Unauthorized control could compromise both safety and production. Vendors must invest in secure firmware and encrypted communication. Compliance with cyber safety regulations adds complexity and cost. Security remains a persistent barrier to digital adoption.

• Shortage of Skilled Workforce for Safety Integration
  Programming and deploying safety-rated systems require specialized knowledge. Lack of trained engineers slows down project implementation. Industries struggle with skills gaps in automation and safety standards. This limits the pace of market adoption in some regions. Workforce development remains a key industry challenge.

• Supply Chain Constraints in Semiconductor Components
  Servo drives depend on semiconductors and specialized electronic parts. Shortages in the global chip supply chain disrupt production timelines. Lead times and costs increase for both OEMs and suppliers. These disruptions limit the ability to meet rising demand. Supply chain resilience is crucial for long-term growth.

Safety Rated Servo Motor and Drive Market Segmentation

By Motor Type

• AC Servo Motors

• DC Servo Motors

By Safety Functionality

• Safe Torque Off (STO)

• Safe Stop Functions (SS1, SS2)

• Safe Limited Speed (SLS)

• Safe Speed Monitoring (SSM)

By Application

• Robotics

• Packaging Machinery

• CNC Machine Tools

• Medical Devices

• Automotive Manufacturing

• Semiconductor Equipment

By End User

• Automotive

• Electronics & Semiconductor

• Food & Beverage

• Healthcare & Medical Devices

• Aerospace & Defense

• General Manufacturing

By Region

• North America

• Europe

• Asia-Pacific

• Latin America

• Middle East & Africa

Leading Key Players

• Siemens AG

• Rockwell Automation, Inc.

• Mitsubishi Electric Corporation

• ABB Ltd.

• Yaskawa Electric Corporation

• Schneider Electric SE

• Bosch Rexroth AG

• Omron Corporation

• Beckhoff Automation GmbH

• Delta Electronics, Inc.

Recent Developments

• Siemens AG launched new safety-rated servo drives with integrated functional safety for Industry 4.0 applications.

• Rockwell Automation, Inc. expanded its Kinetix series with STO and SLS-enabled servo systems.

• Mitsubishi Electric Corporation developed compact servo drives with advanced safety monitoring for robotics.

• Yaskawa Electric Corporation introduced new servo solutions optimized for collaborative robot safety.

• ABB Ltd. partnered with machine tool OEMs to integrate safety-rated servo motors in CNC applications.

This Market Report will Answer the Following Questions

• How many Safety Rated Servo Motors and Drives are manufactured per annum globally? Who are the sub-component suppliers in different regions?

• Cost Breakdown of a Global Safety Rated Servo Motor and Drive and Key Vendor Selection Criteria.

• Where is the Safety Rated Servo Motor and Drive manufactured? What is the average margin per unit?

• Market share of Global Safety Rated Servo Motor and Drive manufacturers and their upcoming products.

• Cost advantage for OEMs who manufacture Global Safety Rated Servo Motors and Drives in-house.

• Key predictions for the next 5 years in the Global Safety Rated Servo Motor and Drive market.

• Average B2B Safety Rated Servo Motor and Drive market price in all segments.

• Latest trends in the Safety Rated Servo Motor and Drive market, by every market segment.

• The market size (both volume and value) of the Safety Rated Servo Motor and Drive market in 2025–2031 and every year in between.

• Production breakup of the Safety Rated Servo Motor and Drive market, by suppliers and their OEM relationships.