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Last Updated: Apr 26, 2025 | Study Period: 2024-2030
Water Atomization Process" refers to a process that sprays and collides water at a high pressure of about 50-150 MPa against a molten metal melted at a high temperature to produce fine metal powder (atomized powder) at the micron level.
Water atomization has been used in the production of iron/steel powders since the 1950s, following its development in the 1930s for copper powders. Median particle sizes of ~50â100 μm are readily produced from high-purity Fe-0.1â0.3%C melts using pressures of ~100 bars (10 MPa).
Atomisation is often used to produce metal powders and especially pre-alloyed powders (brasses, stainless steels, superalloys, NiAl â¦).novel brush atomization machine for the production of micro-sized metal powders with minimal energy, complexity, and cost was developed using locally sourced materials.
This machine utilises a round wire brush to produce tiny splatters of molten metals which solidify into powders.
Global water atomization equipment market accounted for $XX Billion in 2023 and is anticipated to reach $XX Billion by 2030, registering a CAGR of XX% from 2024 to 2030.
Canadian mining and metals firm Rio Tinto has developed a new steel 3D printing powder using water atomization technology.
According to the company, it is widely believed that only high-cost gas and plasma atomizers are capable of producing powders suitable for industrial 3D printing.
Developed and tested at the firmâs Rio Tinto Fer et Titane (RTFT) metallurgical complex in Quebec, the new steel powder has shown that water atomization is a more affordable route to powder production, all while delivering mechanical properties superior to those of conventionally manufactured metals.
RTFT is currently in the process of developing additional water atomized 3D printing powders to meet the needs of its industrial customers.
âThis is a new generation of steel powders designed for 3D printing at RTFTâs metallurgical complex, where we have over 50 years of experience in making steel and iron powders.
âwater atomizer uses a high-pressure water spray to transform a liquid metal into micron-scale metal powder particles.
Depending on the parameters of the water atomization process, the powder particles can vary greatly in shape, size, and composition, meaning a little fine-tuning can go a long way in producing a 3D printable metal.
Sl no | Topic |
1 | Market Segmentation |
2 | Scope of the report |
3 | Abbreviations |
4 | Research Methodology |
5 | Executive Summary |
6 | Introduction |
7 | Insights from Industry stakeholders |
8 | Cost breakdown of Product by sub-components and average profit margin |
9 | Disruptive innovation in the Industry |
10 | Technology trends in the Industry |
11 | Consumer trends in the industry |
12 | Recent Production Milestones |
13 | Component Manufacturing in US, EU and China |
14 | COVID-19 impact on overall market |
15 | COVID-19 impact on Production of components |
16 | COVID-19 impact on Point of sale |
17 | Market Segmentation, Dynamics and Forecast by Geography, 2024-2030 |
18 | Market Segmentation, Dynamics and Forecast by Product Type, 2024-2030 |
19 | Market Segmentation, Dynamics and Forecast by Application, 2024-2030 |
20 | Market Segmentation, Dynamics and Forecast by End use, 2024-2030 |
21 | Product installation rate by OEM, 2023 |
22 | Incline/Decline in Average B-2-B selling price in past 5 years |
23 | Competition from substitute products |
24 | Gross margin and average profitability of suppliers |
25 | New product development in past 12 months |
26 | M&A in past 12 months |
27 | Growth strategy of leading players |
28 | Market share of vendors, 2023 |
29 | Company Profiles |
30 | Unmet needs and opportunity for new suppliers |
31 | Conclusion |
32 | Appendix |