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Devices for process optimization or small-batch manufacturing in flasks (vials) or product trays are called pilot freeze-dryers. In order to preserve a perishable material, lengthen its shelf life, and/or make it easier to transport, a freeze dryer removes water from it.
The most crucial stage is now. Different techniques are used by freeze dryers to freeze a product. Freezing can be done on a shelf in the freeze dryer, in a chilled bath (shell freezer), or in a freezer. To ensure that sublimation, rather than melting, takes place, the freeze dryer cools the material below its triple point.
The material’s physical form is preserved in this way. Large ice crystals, which can be created by gradual freezing or annealing, can be freeze dried most readily with a freeze dryer. However, with biological materials, if crystals are too massive, they could rupture the cell walls, which would be harmful.
These lines of freeze dryers are intended for use in laboratories or during product development. The free-standing units range in size from 5 to 40 kg of ice capacity and up to These units come fitted with a vacuum valve for controlling the vacuum as well as a separating valve between the drying chamber and the condenser.
These units have a compact design that gives them a small footprint. Since the cladding is entirely constructed of stainless steel, it is immune to all commercially available cleaning agents.
Freeze drying, which was created especially for the biopharmaceutical and life-science industries, is unquestionably one of the gentlest processes for drying and preserving products available today. It is predicated on sublimation, which denotes a quick change from a solid state to a gaseous one.
The Global Pilot Freeze Dryer market accounted for $XX Billion in 2022 and is anticipated to reach $XX Billion by 2030, registering a CAGR of XX% from 2023 to 2030.
MAGNUM Pilot Freeze Dryer stands out from the competition. In comparison to most other units in its class, this lyophilizer provides 30% more shelf space. Although the MAGNUM is frequently used in laboratories for R&D, it is the ideal lyophilizer for small-scale manufacturing.
Printing of data can be done graphically or numerically. Industrial dryers utilise the same control system, enabling production scale. Component servicing is made easier with an interactive maintenance screen.
For the purpose of resolving process-related problems, all systems are remotely accessible with customer consent. presently offered with Clean in Place.
The updated Lyobeta integrates innovations in process control, including a PLC-based control system, enhancements to control and programming capabilities, management software, and interface features. It provides the flexibility, performance, and small footprint necessary in a laboratory unit.
According to Telstar, Lyobeta fills the market void that was previously covered by large-scale laboratory equipment.
The Lyobeta is a series product that is produced in batches, yet it has a lot of configuration options to meet customer needs.
