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The global Industrial robot controller market is expected to witness promising growth prospects throughout 2024-2030, the striking growth in the application of robots and robotic technology predominantly in industries like manufacturing, healthcare is creating a favorable environment. Furthermore, the need for enhanced productivity, improved worker safety, and labor shortage solutions are driving this trend.
The product consists of assembly of several components which primarily completes the entire assembly of the robotic setup. Central processing unit (cpu), memory, input/output (I/O) interfaces, motion control, user interface are the primary components of the robotic controller system.
Automotive industry currently can be identified with substantial applications of robots and robot controllers. The automotive industry is characterized by high-volume, repetitive production tasks that benefit significantly from automation. Robots are used for tasks such as welding, painting, assembly, and inspection, which require high precision and consistency to meet stringent quality standards. Robots handle hazardous tasks, such as welding and material handling, reducing the risk of injury to human workers.
Similarly, in the pharmaceutical and medical device industry, Robots ensure high accuracy and sterility in the manufacturing and packaging of pharmaceuticals and medical devices. This, accuracy and ability to provide sterile functions, and custom manufacturing drives market growth.
The rise of Industry 4.0 with its focus on automation and data exchange aligns perfectly with robotic capabilities. This makes industrial robot controllers instrumental in facilitating efficient communication, collaboration, and automation within manufacturing.
Looking ahead, the increasing demand for flexibility and customization in automation is expected to be a key driver for the industrial robot controller market. Robotic systems can be reprogrammed for different tasks, making them adaptable to various to operate in a wide array of end use industries and providing promising output.
An industrial robotic controller is a specialized computer system that controls the movements and functions of industrial robots. These controllers serve as the “brain” of the robot, executing pre-programmed instructions to perform tasks such as welding, painting, assembly, picking and placing, packaging, and more.
The benefits of industrial robot controllers include enhanced flexibility, interoperability, and scalability Robotic controllers can be reprogrammed to perform different tasks, providing flexibility in manufacturing processes. Also, easily scalable to accommodate changes in production volumes or product designs. Moreover, Robots perform tasks with high repeatability, ensuring consistent product quality and reducing variability. Advanced control algorithms allow for precise movements, essential for tasks requiring high accuracy.
However, industrial robot controllers also pose certain risks and challenges. Security vulnerabilities in controllers and dependencies could expose robots to cybersecurity risks, and elevate the safety concerns amongst the operators. Robotic controllers are increasingly networked, making them susceptible to cyber-attacks. Unauthorized access or malware can disrupt operations and compromise sensitive data. Ensuring robust cybersecurity measures and regular updates is essential to mitigate these risks. Robots operating in close proximity to human workers pose safety risks if not properly managed. Malfunctions or programming errors can lead to accidents and injuries. Implementing safety measures, such as barriers, sensors, and emergency stop functions, is critical but can add to the complexity and cost.
The global industrial robot controllers market accounted for $XX billion in 2023 and is anticipated to reach $XX billion by 2030, registering a CAGR of XX% from 2024 to 2030.
Artificial Intelligence and Machine Learning Integration: AI and machine learning enable robot controllers to make more intelligent decisions based on real-time data, improving efficiency and adaptability. Machine learning algorithms can predict equipment failures before they happen, reducing downtime and maintenance costs. AI-powered vision systems enhance robots’ ability to identify and adapt to changes in the environment, improving accuracy in tasks such as quality inspection and sorting.
Collaborative Robots (Cobots): Cobots are designed to work safely alongside humans, enhancing productivity and flexibility in industrial settings. These robots often feature intuitive interfaces and simplified programming, making them accessible to a broader range of users and applications. Advanced sensors and safety protocols ensure that cobots can operate in close proximity to humans without causing harm.
Improved User Interfaces and Programming Tools: Modern controllers feature graphical user interfaces and drag-and-drop programming tools, reducing the learning curve and making it easier for operators to program and control robots. Advanced software tools allow for simulation and virtual commissioning of robotic systems, enabling testing and optimization before deployment. Emerging interfaces that use NLP allow operators to program and control robots using natural language commands, further simplifying the process.
Integration with Autonomous Mobile Robots (AMRs): Controllers that can coordinate with AMRs for dynamic and flexible manufacturing and logistics solutions. Enabling robots to move autonomously within facilities, increasing their operational flexibility and reducing the need for fixed infrastructure.
ABB and Volvo Cars announced that they will be expanding their long-standing cooperation to provide more than 1,300 robots and functional packages to be used in the construction of the upcoming generation of electric vehicles. This will help the Swedish automaker meet its challenging sustainability goals. With the aid of ABB’s new line of energy-efficient big robots and OmniCoreTM controllers, Volvo Cars will be able to meet its aggressive sustainability goals and save up to 20% on electricity.
Yaskawa Electric Corporation unveiled the “i³-Mechatronics” solution concept, which advances product development to bring this idea to life and realizes the “new industrial automation revolution” outlined in the “Vision 2025.” This concept integrates digital data management to automation solutions. “iCube Control” is the brand-new controller solution that the firm introduced. This controller solution introduces the MPX1000 series, a new model that replaces the highly praised MP3000 series robotic controller and offers better performance and capabilities for managing equipment. It introduced the MPX1310 as the first item in the series.
The R-50iA robot controller was introduced by FANUC at the 2023 International Robot Exhibition. For the first time in eleven years, the R-50iA robot controller has been updated from the R-30iB platform. It is the first robot controller in the world to provide cyber security in addition to several advancements and new intelligent features aimed at optimizing robot performance.
The new E10 and V250XT controllers from ABB’s OmniCore controller family are designed to fulfil the demands of faster, more efficient production. ABB’s OmniCore controller family has a new chapter with the release of the E10 and V250XT controllers, which offer more power and versatility when combined with 14 robots. Based on ABB’s industry-leading RobotWare operating system, all OmniCore controllers will eventually be expanded to support further ABB robot models, with additional applications to be released in 2022.
